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Automatic tee shaping equipment and shaping method thereof

A tee and equipment technology, which is applied in the field of automatic tee shaping equipment and its shaping, can solve the problems that the main pipe mouth and branch pipe mouth cannot guarantee the verticality and concentricity, the yield rate is unstable, and the yield rate is reduced, so as to ensure the quality and appearance, simplification of processing procedures, good verticality and concentricity

Inactive Publication Date: 2012-06-20
珠海天达制冷设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Most of the existing three-way pipe expansion (or pipe shrinkage) processes rely on semi-automatic or even manual methods to go through multiple steps of processing procedures. Workers need to use various tools many times, which is inefficient, time-consuming, and the yield rate is unstable.
At the same time, since the shaping of the main pipe port and the branch pipe port of the tee is performed separately, the verticality and concentricity of the main pipe port and the branch pipe port cannot be guaranteed after shaping, thereby reducing the yield

Method used

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  • Automatic tee shaping equipment and shaping method thereof
  • Automatic tee shaping equipment and shaping method thereof
  • Automatic tee shaping equipment and shaping method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0031] An automatic three-way shaping device of the present invention is aimed at the three-way 21, and is used for reducing the diameter of the branch pipe end of the three-way 21 to x and expanding the diameter of the main port to y.

[0032] Such as Figure 1-4 shown. The automatic three-way shaping equipment includes a fixed plate 1 of the auxiliary shaping part coaxially arranged on the bottom plate 13, an auxiliary shaping part, a main shaping part and a hydraulic cylinder 12, wherein the main shaping part is arranged between the auxiliary shaping part and the hydraulic cylinder 12. The base plate is provided with a planar slide rail 14 for the movable part of the main shaping part to slide back and forth above.

[0033] The shrinking die fixing plate 3 of the auxiliary shaping part is fixed on the bottom plate 13, and the shrinking die 8 is set. There are two ejector pin through holes for the ejector pin 4 to slide back and forth in the shrinking die fixed plate 3, an...

Embodiment 2

[0041] On the basis of the first embodiment, the movement structure of the stripping needle in the secondary shaping part is changed. The secondary shaping part is composed of a push rod fixing plate and a driving cylinder thereof, replacing the fixing plate 1, auxiliary spring and push rod in the first embodiment. Wherein the driving cylinder is arranged on one side of the shrinking die, and the end surface of the fixed plate is fixed with a stripping needle, and the process and return of the stripping needle are controlled by the driving cylinder, wherein the driving cylinder is a hydraulic cylinder or an air cylinder. The rest of the structure is the same as that of Embodiment 1, and will not be repeated here.

Embodiment 3

[0043] see Figure 5 , On the basis of Embodiment 1, change the movement structure of the ejector needle in the secondary shaping part. The auxiliary shaping part includes a push rod fixing plate 5, a push plate 18, and a cross bar 19, replacing the fixing plate 1, the auxiliary spring 2 and the push rod 7 in the first embodiment. The end face of the ejector rod fixed plate is fixed with a material ejection needle and a push plate 18, and the push plate is provided with a material avoidance groove, and a cross bar 19 fixed on the supporting plate is inserted in the material escape groove. In the initial state, the ejector rod fixing plate 5 is attached to the shrinking mold fixing plate 3, and the ejector needle is inserted into the shrinking mold cavity. It can move to the left until it reaches the left end of the ejection avoidance groove, the cross bar 19 pushes the push plate 18 to move to the left, so that the ejector pin fixed plate 5 drives the ejector needle to gradua...

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PUM

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Abstract

The invention discloses automatic tee shaping equipment and a shaping method thereof. The equipment comprises a tee, a bottom plate, and a branch pipe machining die, a tee clamping cavity and a flaring cavity which are coaxially arranged, wherein the tee clamping cavity is formed on an end part of a retainer plate; a branch pipe side of the tee clamping cavity is next to the branch pipe machiningdie; a core rod is arranged in the flaring cavity; one end of the core rod is fixed on a core rod plate and the other end of the core rod is inserted into the flaring cavity; the core rod plate is connected with a piston rod of a hydraulic cylinder; a needle rod capable of reciprocating is arranged in a die cavity of the branch pipe machining die; the needle rod is driven by a secondary shaping part; the branch pipe machining die is fixed above the bottom plate; the retainer plate can reciprocate along the bottom plate; a main spring is arranged between the retainer plate and the core rod plate; and the branch pipe machining die is a necking die or a flaring die or a shaping die for correcting a center distance between two branch pipes of the tee. By the invention, the tee can be subjected to flaring, necking, shaping and other machining processes simultaneously in the same equipment, the degree of automation is high, the conventional machining process is greatly simplified, and the efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of mold processing, and more specifically relates to an automatic three-way shaping device and a shaping method thereof. Background technique [0002] Tee is a widely used pipe connector, mainly used in pipe branches, with a wide range of applications. There are many ways to form the tee, including die drawing method and hydraulic bulging method. The die drawing method is to open a hole at the part of the stretched branch pipe, put the tube blank into the forming die after heating, and put the drawing tube into the tube blank The punching die of the extension pipe applies pressure to the tube blank, the tube blank is radially compressed and the metal flows in the direction of the branch pipe and forms the branch pipe under the stretching of the die. The hydraulic bulging method injects liquid into the pipe fitting, and the hydraulic cylinder increases the pressure of the liquid in the pipe fitting, and the ...

Claims

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Application Information

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IPC IPC(8): B21D41/00B21D3/00
Inventor 李镇南
Owner 珠海天达制冷设备有限公司
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