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Numerically-controlled radiator automatic welding machine

A technology for automatic welding machines and radiators, applied in welding equipment, welding equipment, auxiliary welding equipment, etc., can solve problems such as low production efficiency, high defective rate, and increased processing difficulty, so as to improve production efficiency and reduce defective products. The effect of low rate and low device power

Inactive Publication Date: 2012-08-15
姜小杰 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Steel radiators have a beautiful appearance and can be made into various shapes, but the difficulty of processing increases and the quality of the weld joints is difficult to guarantee. The existing special-purpose welding equipment for one-time forming is only resistance welding, although the resistance welding equipment is efficient. , but the power is 250KW, which requires a high load on the power grid and requires a super-high-power transformer to support it. When the resistance welding equipment is started, it interferes a lot with other electrical equipment, causing unstable operation of other peripheral equipment and affecting the processing technology of the workpiece. The requirements are extremely high, and if there is a slight deviation in the welding joint of the workpiece, there will be missing welding, and the defective rate is high
Therefore, the steel radiator processing factories now mainly use manual welding. Manual welding requires high welding level of personnel. Working in a high temperature environment, the work intensity of the workers is relatively high, which may easily cause fatigue of the welding personnel, and the product quality cannot be guaranteed. The output of a single shift is about 120 columns per person in 8 hours, the production efficiency is low, and the cost remains high

Method used

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  • Numerically-controlled radiator automatic welding machine
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  • Numerically-controlled radiator automatic welding machine

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Embodiment Construction

[0007] The CNC radiator automatic welding machine of the present invention comprises a frame 1, a workpiece clamping device 2 and a welding torch drive unit are installed on the top of the frame 1, and the welding torch drive unit includes a longitudinal guide rail 3 parallel to the width direction of the frame 1, and the longitudinal guide rail 3 Vertical movable plate 4 is installed on the vertical movable plate 4, and support 36 and the first driving device are installed on the vertical movable plate 4, and vertical guide rail 5 is installed on the support 36, and vertical movable plate 6 is installed on the vertical guide rail 5, and the second vertical movable plate is installed between the vertical movable plate 6 and the support 36. Two driving devices, a speed reducer 7 is installed on the vertical movable plate 6, the speed reducer 7 is connected with the output shaft of the drive motor 8, the output shaft of the speed reducer 7 is connected with an end of the V-shaped ...

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Abstract

The invention discloses a numerically-controlled radiator automatic welding machine which comprises a rack, wherein a workpiece clamping device and a welding gun driving unit are installed on the rack; the welding gun driving unit comprises a longitudinal guide rail; a longitudinal moving plate is installed on the longitudinal guide rail; a support and a first driving device are installed on the longitudinal moving plate; a vertical guide rail is installed on the support; a vertical moving plate is installed on the vertical guide rail; a second driving device is installed between the vertical moving plate and the support; a speed reducer is installed on the vertical moving plate; the speed reducer is connected with an output shaft of the driving motor; an output shaft of the speed reducer is connected with one end of a V-shaped crank arm, and the other end of the V-shaped crank arm is connected with a cross rod; a welding gun support rod is installed on the cross rod; and the welding gun support rod is connected with the welding gun. The numerically-controlled radiator automatic welding machine provided by the invention has the advantages that multiple kinds of steel-made radiators and special-shaped steel-made radiators with different sizes can be welded automatically, the production efficiency can be improved greatly, the numerically-controlled radiator automatic welding machine is not influenced by the workpiece quality in welding, the defective percentage is low, the device power is low, and the power grid can not be influenced and the like.

Description

technical field [0001] The invention relates to a welding device, in particular to a numerical control radiator automatic welding machine. Background technique [0002] With the progress of society, there is a further understanding of environmental pollution and energy consumption. Casting radiators consume a lot of energy and cause serious pollution. In order to save energy and reduce emissions, the country is now vigorously promoting steel radiators. Steel radiators have a beautiful appearance and can be made into various shapes, but the difficulty of processing increases and the quality of the weld joints is difficult to guarantee. The existing special-purpose welding equipment for one-time forming is only resistance welding, although the resistance welding equipment is efficient. , but the power is 250KW, which requires a high load on the power grid and requires a super-high-power transformer to support it. When the resistance welding equipment is started, it interferes ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/12B23K9/28B23K37/04
Inventor 姜小杰潘成良
Owner 姜小杰