Energy-saving bias-reduction multi-wire diamond saw

A beaded saw and beaded rope technology, used in stone processing tools, work accessories, manufacturing tools, etc., can solve the problems of large biasing moment, heavy sawing system, hidden danger of machine safety, etc. Lightening, effect of saving the number of hydraulic/pneumatic components

Active Publication Date: 2013-01-16
何旺成
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the existing technology of processing granite and marble blocks, although the multi-rope bead saw has certain technical progress compared with the traditional sand saw and frame saw, but the existing multi-rope bead saw needs to use n A multi-rope beaded saw with +1 beaded rope (n ≥ 2 in this article), and the larger n is, the more the number of beaded ropes is, and the structure of the sawing system includes driving wheels, driven wheels, guide wheels and beaded ropes The more complex, the larger the size, the more the number of independent tensioning wheels, the more complex the electronic control system and hydraulic / pneumatic system, the greater the power of the main motor, the greater the total installed power, the greater the self-weight of the sawing system, and the greater the bias torque bigger
For example, a multi-rope bead saw with a main motor power of 200KW has a sawing system with a self-weight of nearly 20 tons, and is mainly concentrated on one side of the frame. Lay a bigger security risk

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] like figure 1 , figure 2 , Figure 13 and Figure 14 as shown, figure 1 and figure 2 It is the scheme that the two sawing systems 15 of Embodiment 1 are installed symmetrically, Figure 13 and Figure 14It is the solution for the corresponding installation of the two sawing systems 15 in Embodiment 1. The energy-saving and deflection-reducing multi-rope bead saw of the present invention adopts the solution that four block cars 2 are arranged under the two sawing systems 15 at the same time. The four block cars are arranged in two groups in parallel and two groups in series. The machine has a large frame 5, a medium frame 1 and a small frame 20 each, and the large frame 5, the medium frame 1 and the small frame 20 are shared. A roof beam 13 is connected into a double door structure, and the large frame 5, the middle frame 1, and the small frame 20 are respectively equipped with a large lifting sliding sleeve 24, a middle lifting sliding sleeve 22 and a small lift...

Embodiment 2

[0039] like image 3 , Figure 4 , Figure 15 and Figure 16 as shown, image 3 and Figure 4 For the scheme that two sawing systems 15 of embodiment two are installed symmetrically, Figure 15 and Figure 16 It is the solution for the corresponding installation of the two sawing systems 15 in the second embodiment. The energy-saving and deflection-reducing multi-rope bead saw of the present invention adopts the solution that two block cars are arranged under the two sawing systems at the same time. The block carts are arranged in series. The machine has a large frame 5 and a small frame 20 each. Each frame shares a top beam 13 and is connected into a door-shaped structure. The large frame 5 and the small frame 20 are respectively equipped with a large lift Sliding sleeve 24 and small lifting sliding sleeve 23, large lifting sliding sleeve and small lifting sliding sleeve are respectively connected with large screw mechanism 11 and small screw mechanism 18 and driven by ...

Embodiment 3

[0041] like Figure 5 and Image 6 As shown, the energy-saving and bias-reducing multi-rope bead saw of the present invention adopts the scheme that two block cars 2 are arranged under a sawing system 15 at the same time. The two block cars are arranged in parallel, and the machine has a large machine Frame 5, middle frame 1 and small frame 20 each one, large frame 5, middle frame 1 and small frame 20 share a top beam 13 to be connected into a double door structure, large frame 5, middle frame 1 and the small frame 20 are respectively configured with a large lifting sliding sleeve 24, a middle lifting sliding sleeve 22 and a small lifting sliding sleeve 23, and a large lifting sliding sleeve 24, a middle lifting sliding sleeve 22 and a small lifting sliding sleeve 23 are connected with the large screw mechanism 11 respectively. 1, the middle screw mechanism 16 is connected with the small screw mechanism 18 and driven by the latter along the large horizontal guide rail 25, the...

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PUM

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Abstract

The invention discloses an energy-saving bias-reduction multi-wire diamond saw. The energy-saving bias-reduction multi-wire diamond saw comprises frames, lifting slide bushes, a variable-frequency lifting motor and a transmission system thereof, a main variable-frequency motor, one or more saw cutting systems, an independent tensioning wheel and two or more quarry stone trolleys arrayed under the saw cutting systems, wherein each two adjacent quarry stone trolleys are parallelly arrayed under the same saw cutting system. A counterweight frame is mounted on the other lateral side of each lifting slide bush on which the saw cutting systems are mounted, a plurality of counter weights used for counteracting bias torques are mounted on each counterweight frame, the counterweight frames are serially connected or serially and parallelly connected to be arrayed under two symmetrical or corresponding saw cutting systems which are structurally identical and equal in size of corresponding parts, and a guide rail for promoting energy saving and bias reduction is arranged between each frame and the corresponding lifting slide bush sleeved outside the frame. Therefore, the bias torque of each embodiment of the invention is zero, and the main motor power of the embodiments is reduced by 20-30%, 10-20% and 20-30% respectively.

Description

technical field [0001] The invention belongs to the field of stone processing equipment, in particular to an energy-saving and deviation-reducing multi-rope bead saw. Background technique [0002] In the existing technology of processing granite and marble blocks, although the multi-rope bead saw has certain technical progress compared with the traditional sand saw and frame saw, but the existing multi-rope bead saw needs to use n A multi-rope beaded saw with +1 beaded rope (n ≥ 2 in this article), and the larger n is, the more the number of beaded ropes is, and the structure of the sawing system includes driving wheels, driven wheels, guide wheels and beaded ropes The more complex, the larger the size, the more the number of independent tensioning wheels, the more complex the electronic control system and hydraulic / pneumatic system, the greater the power of the main motor, the greater the total installed power, the greater the self-weight of the sawing system, and the great...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28D1/06B28D7/00
Inventor 何旺成
Owner 何旺成
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