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Diffusion brazing manufacture method for hydrogen peroxide thrust chamber body

A technology of hydrogen peroxide and a manufacturing method, applied in manufacturing tools, welding equipment, welding equipment and other directions, can solve the problems of long production cycle, rocket launch failure, easy blockage of channels, etc., and achieve product quality improvement, production efficiency improvement, welding simple craftsmanship

Active Publication Date: 2013-03-06
CAPITAL AEROSPACE MACHINERY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the welding methods used for the inner and outer walls of the hydrogen peroxide thrust chamber have the following problems: (1) Common welding methods such as fusion welding have long production cycles and high production costs; (2) Common brazing methods are difficult to form good welding quality, It cannot meet the hydraulic strength; (3) Whether it is welding or brazing, the channel formed by the inner and outer walls is easy to be blocked during the welding process, and deformation occurs after forming, which affects the thrust of the thrust chamber and eventually causes the rocket to fail.

Method used

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  • Diffusion brazing manufacture method for hydrogen peroxide thrust chamber body
  • Diffusion brazing manufacture method for hydrogen peroxide thrust chamber body

Examples

Experimental program
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Effect test

Embodiment 1

[0020] Such as figure 1 As shown, a hydrogen peroxide thrust chamber body diffusion brazing manufacturing method according to the present invention, the thrust chamber has curved inner and outer walls, wherein the outer surface of the thrust inner wall 2 has 250 passages 6, and the thrust chamber The outer wall includes the outer wall 1 of the nozzle and the outer wall 4 of the middle section, the outer wall 1 of the nozzle and the outer wall 4 of the middle section are connected by a connecting half ring 5, and the outer wall 1 of the nozzle and the outer wall 4 of the middle section are connected with a thrust chamber collector 3; the inner wall of the thrust 2 and the outer wall of the thrust chamber are connected by diffusion brazing, and the specific steps are as follows:

[0021] (a) Before welding, control the assembly gap 8 between the outer surface of the thrust inner wall 2 and the inner surface of the nozzle outer wall 1 and the middle outer wall 4 to be 0.2mm;

[...

Embodiment 2

[0030] Such as figure 1 As shown, a hydrogen peroxide thrust chamber body body diffusion brazing manufacturing method according to the present invention, the thrust chamber has curved inner and outer walls, wherein the outer surface of the thrust inner wall 2 has 200 passages 6, and the thrust chamber The outer wall includes the outer wall 1 of the nozzle and the outer wall 4 of the middle section, the outer wall 1 of the nozzle and the outer wall 4 of the middle section are connected by a connecting half ring 5, and the outer wall 1 of the nozzle and the outer wall 4 of the middle section are connected with a thrust chamber collector 3; the inner wall of the thrust 2 and the outer wall of the thrust chamber are connected by diffusion brazing, and the specific steps are as follows:

[0031] (a) Before welding, control the assembly gap 8 between the outer surface of the thrust inner wall 2 and the inner surface of the nozzle outer wall 1 and the middle outer wall 4 to be 0.04mm...

Embodiment 3

[0039] Such as figure 1 As shown, a hydrogen peroxide thrust chamber body diffusion brazing manufacturing method according to the present invention, the thrust chamber has curved inner and outer walls, wherein the outer surface of the thrust inner wall 2 has 300 passages 6, and the thrust chamber The outer wall includes the outer wall 1 of the nozzle and the outer wall 4 of the middle section, the outer wall 1 of the nozzle and the outer wall 4 of the middle section are connected by a connecting half ring 5, and the outer wall 1 of the nozzle and the outer wall 4 of the middle section are connected with a thrust chamber collector 3; the inner wall of the thrust 2 and the outer wall of the thrust chamber are connected by diffusion brazing, and the specific steps are as follows:

[0040] (a) Before welding, control the assembly gap 8 between the outer surface of the thrust inner wall 2 and the inner surface of the nozzle outer wall 1 and the middle outer wall 4 to 0.9 mm;

[00...

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PUM

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Abstract

The invention provides a diffusion brazing manufacture method for a hydrogen peroxide thrust chamber body. The method specifically comprises the following steps that (a), an assembling clearance between the outer surface of the inner wall of a thrust chamber and the inner surfaces of a spray pipe outer wall and a middle section outer wall is controlled between 0.04 and 0.9mm; (b), 0.01 to 0.5mm nickel-base brazing filler metal is spot-welded on the outer surface of the inner wall of the thrust chamber, and the spray pipe outer wall and the middle section outer wall are respectively sleeved outside the inner wall of the thrust chamber; (c), the spray pipe outer wall and the middle section outer wall are respectively circumferentially located and welded with connecting semi-rings in an argon arc way, and then thrust chamber collectors are welded at the two ends of a connecting piece for the spray pipe outer wall and the middle section outer wall in an argon arc way; and (d) diffusion brazing is carried out on the outer surface of the inner wall of the thrust chamber and the inner surfaces of the spray pipe outer wall and the middle section outer wall by a positive pressure brazing furnace. The method has the advantages of simple welding technology, high reliability, stable product quality and high production efficiency.

Description

technical field [0001] The invention relates to product welding technology, in particular to a method for manufacturing a body of a hydrogen peroxide thrust chamber by diffusion brazing. Background technique [0002] The thrust chamber is an important part of the liquid rocket engine, and it is a device that realizes energy conversion to form thrust. With the improvement of engine performance requirements, the working pressure and heat load of the thrust chamber also increase significantly, requiring corresponding improvements in the material and manufacturing technology of the thrust chamber and outer walls. [0003] Such as figure 1 As shown, the thrust chamber has curved inner and outer walls, wherein the outer surface of the thrust inner wall 2 has 200-300 channels 6, and the thrust outer wall is composed of the nozzle outer wall 1 and the middle outer wall 4, and the inner and outer walls of the thrust chamber need to be welded, so that Channels 6 are formed between t...

Claims

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Application Information

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IPC IPC(8): B23K1/008B23K1/20B23K9/16
Inventor 孔兆财邹鹤飞高凤林孙秀京范波汤云鹏朱平萍
Owner CAPITAL AEROSPACE MACHINERY
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