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Convex vacuum ceramic heat insulation board and preparation method thereof

A technology of vacuum ceramics and heat insulation boards, applied in the direction of ceramic layered products, chemical instruments and methods, layered products, etc., can solve the problems of secondary damage, secondary fire, poor heat resistance, etc., and achieve high compression resistance Excellent strength and flexural strength, good heat and sound insulation performance, and shortened heating time

Inactive Publication Date: 2016-01-20
QINGDAO TECHNOLOGICAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the materials used in domestic building exterior wall insulation are mainly Class B insulation materials, such as polystyrene, polyurethane, foam rubber and other organic materials. These organic materials have poor heat resistance and are easy to burn. When burning, they not only release a lot of heat, A large amount of toxic smoke is produced, and it can accelerate the spread of the fire; at the same time, the organic material will shrink during the fire, resulting in burning droplets, causing the tiles on the insulation layer to fall off, which is likely to cause secondary fires and secondary fires. Second damage, so the relevant part of the country expressly prohibits the use of organic thermal insulation materials for external wall insulation, especially in high-rise buildings and public buildings
Among the thermal insulation materials whose combustion performance reaches the A-level standard, inorganic materials represented by mineral wool and rock wool are mainly used. However, the existing domestic products have a large gap with the requirements of architectural applications in terms of water absorption, strength, and weather resistance. If it is directly used for building wall insulation, there will be problems such as water absorption, falling, softening, etc.
In addition, the cost of Class A thermal insulation materials is much higher than that of organic materials, and the construction process is complicated. The construction cost far exceeds the cost of Class B thermal insulation materials, and its thermal insulation performance is poor and energy consumption is high, which cannot meet the current needs of the country for energy conservation and emission reduction.

Method used

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  • Convex vacuum ceramic heat insulation board and preparation method thereof
  • Convex vacuum ceramic heat insulation board and preparation method thereof
  • Convex vacuum ceramic heat insulation board and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0073] Embodiment 1: see figure 1 , the vacuum heat insulation board is composed of an upper convex ceramic heat insulation board 1 and a lower convex ceramic heat insulation board 2, the periphery of the two heat insulation boards is welded together by a high-temperature ceramic glaze 3, and the middle is a vacuum layer. The production method is as follows: firstly, a metal stamping mold is prepared according to the shape and size of the vacuum insulation panel to be produced; secondly, the raw materials for making the ceramic insulation panel are loaded into the mold, and pressurized and formed by a press, and the mold is opened to obtain a ceramic insulation panel. The body of the plate is dried in a dryer; again, the two sides or one side of the body of the two ceramic plates and the periphery of the welding surface are evenly coated with high-temperature ceramic glaze, and several glazes are evenly left on the peripheral glaze on the welding surface. Air extraction holes,...

Embodiment 2

[0075] Example 2: see figure 2 , The vacuum heat insulation board is composed of an upper convex ceramic heat insulation board and a lower convex ceramic heat insulation board, and the two heat insulation boards are surrounded by edge banding strips. The production method is as follows: firstly, according to the shape and size of the vacuum insulation panel to be produced, the metal stamping dies for the upper and lower insulation panels are respectively prepared. There are grooves around the mold to form the edge banding frame on the insulation panel. There is one edge banding frame on the upper heat shield, and two edge banding frames on the lower heat shield. The size of the edge banding frame on the upper heat After the hot plates are combined, the edge banding frame of the upper heat insulating plate can be fitted between the two edge banding bars of the lower heat insulating plate; secondly, the raw materials for making the ceramic heat insulating plate are put into the...

Embodiment 3

[0077] Embodiment 3: see figure 2 , the vacuum insulation panel is composed of an upper convex ceramic insulation panel and a lower convex ceramic insulation panel. One of the two insulation panels is a ceramic insulation panel, and the other is a low-emissivity ceramic insulation panel coated with aluminum film. There are edge sealing strips around the periphery of each heat shield, and the periphery of two heat shields is welded together by low-temperature glass solder, with a vacuum layer in the middle. The production method is as follows: firstly, according to the shape and size of the vacuum insulation panel to be produced, the metal stamping dies for the upper and lower insulation panels are respectively prepared. There are grooves around the mold to form the edge banding frame on the insulation panel. There is one edge banding frame on the upper heat shield, and two edge banding frames on the lower heat shield. The size of the edge banding frame on the upper heat Afte...

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Abstract

The invention provides a vacuum ceramic thermal baffle comprising an upper thermal baffle and a lower thermal baffle, wherein the peripheries of the upper thermal baffle and the lower thermal baffle are welded together by welding fluxes, a closed vacuum layer is formed between the upper thermal baffle and the lower thermal baffle, the upper thermal baffle and the lower thermal baffle are both convex, and the convex sides of the convex thermal plates face to the outer side. According to a manufacturing method of the vacuum ceramic thermal baffle provided by the invention, the process is simple, the manufactured vacuum ceramic thermal baffle overcomes the defects of the existing thermal baffle, the air tightness of the vacuum layer of the vacuum ceramic thermal baffle can be effectively ensured, the service life of the vacuum ceramic thermal baffle is prolonged, the strength, the thermal insulation, the sound insulation and the fire resistance of the vacuum ceramic thermal baffle are enhanced, and meanwhile, the vacuum ceramic thermal baffle has an excellent decorative effect.

Description

technical field [0001] The invention relates to the technical field of building energy saving, in particular to a vacuum ceramic heat insulation board and a manufacturing method thereof. Background technique [0002] At present, the materials used in domestic building exterior wall insulation are mainly Class B insulation materials, such as polystyrene, polyurethane, foam rubber and other organic materials. These organic materials have poor heat resistance and are easy to burn. When burning, they not only release a lot of heat, A large amount of toxic smoke is produced, and it can accelerate the spread of the fire; at the same time, the organic material will shrink during the fire, resulting in burning droplets, causing the tiles on the insulation layer to fall off, which is likely to cause secondary fires and secondary fires. Therefore, relevant parts of the state have explicitly prohibited the use of organic thermal insulation materials for external wall insulation, especi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04F13/075B32B15/04B32B18/00B32B37/00
Inventor 戴长虹
Owner QINGDAO TECHNOLOGICAL UNIVERSITY