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Tool for welding side bearing air duct beam

A technology of side bearing air channel beams and tooling, which is applied in welding equipment, auxiliary welding equipment, welding/cutting auxiliary equipment, etc., and can solve the requirements of mass production of locomotives, high labor intensity of employees, and difficulty in guaranteeing welding quality, etc. problems, to achieve the effect of shortening the production cycle, saving manpower and improving working conditions

Inactive Publication Date: 2013-03-13
CRRC DALIAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] 1. The welding quality of the product is difficult to guarantee, and the deformation after welding is relatively large
[0007] 2. The labor intensity of employees is relatively high
[0008] 3. The production efficiency is low, and it does not meet the requirements of mass production of locomotives. If the production is carried out in this way, a lot of time will be wasted in the time when the crane changes the position of the side bearing air duct beam

Method used

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  • Tool for welding side bearing air duct beam
  • Tool for welding side bearing air duct beam
  • Tool for welding side bearing air duct beam

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Embodiment Construction

[0022] The present invention will be further described below in conjunction with accompanying drawing.

[0023] According to the structural characteristics of the side bearing air duct beam, the tooling of the present invention uses the three elements of "support, positioning, and clamping" of the welding tool and the principle of six-point support, positioning, and clamping of objects in space to position the side bearing air duct beam. In the appropriate position, it is welded to ensure the manufacture of qualified products. Such as figure 2 As shown, the bracket 6 is used as the supporting reference, and the side bolster assembly and the like are assembled to one place through it and the positioning seat 7 on it, and then each positioning clamping device is installed on the corresponding position on the upper plane of the positioning seat 7 Above, clamp the components of the side bearing duct beam.

[0024] Bracket 6 is bent into channel steel by plate, and is combined w...

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Abstract

The invention discloses a welding-efficient tool for welding a side bearing air duct beam. The tool comprises brackets and positioning seats supported by the brackets; every mutually connected brackets and positioning seats are a group; the positioning seats are fixedly connected with the brackets; the brackets are fixed on a base; at least two groups of brackets and positioning seats are fixed on the base; and the upper surface of each positioning seat is a positioning surface and matched with the side bearing air duct beam. With the adoption of the tool, each weld joint of the side bearing air duct beam is positioned in an appropriate place, so that the weld joint quality is improved, the assembly precision is ensured, the deformation is controlled, the labor intensity is reduced, the processing efficiency is improved, and the tool is applicable to the welding work of the side bearing air duct beam.

Description

technical field [0001] The invention relates to the technical field of side bearing duct beam processing. Background technique [0002] The side bearing duct beam is an important part of the locomotive, its function is to connect the chassis and the center beam, and it is also an important part to connect the bogie. Such as figure 1 As shown, the side bearing air channel beam is composed of two side bearing beam assemblies, one beam assembly, two air channel beam assemblies, several channel steel and other components. After side bolsters, air duct beams, channel steel, etc. are welded into an integrated structure, they are integrally welded with the underframe. [0003] Practice has proved that the welds welded at positions with good accessibility have good shape and few process defects. With the platform at the present stage, the outdated method of using a crane to flip and weld the side bearing duct beam is difficult to ensure the accessibility of the weld position to b...

Claims

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Application Information

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IPC IPC(8): B23K37/04
Inventor 刘生斗张明明刘静李雄飞
Owner CRRC DALIAN CO LTD
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