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Mold core arbor for heterogeneous valve body

A non-homogeneous, core-bone technology, applied in the direction of core, mold box, casting mold, etc., can solve the problems of sand shooting obstruction, uncontrollable error, ignoring uneven deformation, etc., to achieve uniform and controllable deformation, uniform cross-sectional stress, The effect of reducing the machining allowance

Active Publication Date: 2014-09-24
JIANGSU HENGLI HYDRAULIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, for valve bodies with complex shapes and high precision requirements, although this type of homogeneous core bone improves the strength of the core, the reinforcement is uniform, but the stress on the core is still uneven, resulting in The strain is of course also different, which eventually leads to uneven deformation of the casting, uncontrollable error, affects the quality of the casting, and causes an increase in the post-processing allowance or processing difficulties
Usually, this kind of core bone will also have a certain hindering effect on sand shooting, which will cause unrealized sand shooting due to insufficient sand shooting, affect the quality of sand molds, and eventually lead to defects in valve body castings
[0004] This kind of simple homogeneous core bone only considers factors such as core strength and air permeability from the perspective of experience, but does not specifically analyze the core structure, ignores factors such as uneven deformation after stress, and does not conduct a comprehensive analysis of the sand shooting situation.

Method used

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  • Mold core arbor for heterogeneous valve body
  • Mold core arbor for heterogeneous valve body
  • Mold core arbor for heterogeneous valve body

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0024] Such as image 3 As shown, a non-homogeneous valve body core core bone has a hollow tube core bone, and holes of uneven size and arrangement are opened on the wall body of the core bone. The holes with uneven size and arrangement include: multiple large holes are opened in multiple local areas on the wall of the core bone, and multiple small holes are opened in multiple other local areas on the wall of the core bone.

[0025] A plurality of large holes are opened in multiple local areas on the wall of the core bone—specifically: two large holes 101 arranged horizontally at intervals are opened on the front end of the wall body of the core bone, and there are holes from the middle to the rear end of the wall body of the core bone. Three rows of large holes arranged at intervals, each row of large holes includes two vertically arranged large holes three 102, the area of ​​the large hole two 101 is greater than the area of ​​the large hole three 102, the area of ​​the larg...

specific Embodiment 2

[0026] Such as Figure 4 As shown, a non-homogeneous valve body core core bone has a hollow tube core bone, and holes of uneven size and arrangement are opened on the wall body of the core bone. The holes with uneven size and arrangement include: multiple large holes are opened in multiple local areas on the wall of the core bone, and multiple small holes are opened in multiple other local areas on the wall of the core bone.

[0027] A plurality of large holes are opened in multiple local areas on the wall body of the core bone—specifically: two large holes 201 arranged vertically are opened at the front end of the wall body of the core bone; Two large holes 5 202 arranged horizontally at intervals.

[0028] A plurality of small holes 1 are opened in multiple other local areas on the wall of the core bone, specifically: two small holes 2 203 arranged horizontally at intervals are opened in the interval between the two large holes 5 202, and the latter large hole 5 202 There ...

specific Embodiment 3

[0030] Such as Figure 5 As shown, a non-homogeneous valve body core core bone has a hollow tube core bone, and holes of uneven size and arrangement are opened on the wall body of the core bone. The holes with uneven size and arrangement include: multiple large holes are opened in multiple local areas on the wall of the core bone, and multiple small holes are opened in multiple other local areas on the wall of the core bone.

[0031] A plurality of large holes are opened in a plurality of partial areas on the wall of the core bone—specifically: a plurality of rows of large holes with gradually changing areas are opened in local areas of the wall of the core bone VI.

[0032] A plurality of small holes are opened in another partial area on the wall of the core bone—specifically: a plurality of rows of small holes 4 with gradually changing areas are opened in another partial area of ​​the wall of the core bone, and the cross-section of the six large holes is affected. The force...

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Abstract

A heterogeneous valve body core frame, having a hollow tube core frame; holes of different sizes are non-uniformly arranged in the wall of the core frame; the holes comprise: more than one big hole (1) formed in at least one local area in the wall of the core frame, and more than one small hole (2) formed in at least another local area on the wall of the core frame; the area of a big hole (1) is greater than that of a small hole (2); the sectional load-bearing capability in the local area where the big holes (1) are formed is smaller than that in another local area where the small holes (2) are formed. The heterogeneous valve body core frame ensures that the core has uniform stress on each section while satisfying strength and rigidity requirements so as to have uniform strain, and can effectively reduce the obstruction in a shooting process, thus reducing the machining allowance and subsequent machining difficulty, and achieving higher product qualification.

Description

technical field [0001] The invention relates to a core bone of a valve body, in particular to a core bone of an inhomogeneous valve body. Background technique [0002] Such as figure 1 As shown, in an existing implementation mode, most of the existing valve body core core bone adopts a hollow tubular structure, such as figure 2 As shown, another existing implementation, such as the Chinese utility model patent CN 201728336U discloses a large-scale excavator ultra-high-precision multi-way control main valve body sand mold, wherein a hollow core bone is embedded in the core, and the hollow The surface of the core bone is a honeycomb shape with evenly distributed small holes, which can improve air permeability. These core bones for valve body cores are all simple homogeneous core bones. The basic purpose is to enhance the strength of the core. For valve body cores with simple structures and general shapes, it can basically ensure that the core has good air permeability when ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/10B22C21/14
CPCB22C9/24B22C9/10
Inventor 孙斐汪立平庄晔
Owner JIANGSU HENGLI HYDRAULIC
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