Processing method of high-grade tobacco expansion shreds

A processing method and technology of shredded tobacco, which is applied in the field of processing high-grade tobacco expanded shreds, can solve the problems of obvious dryness of smoke, less aroma, and poor internal quality, so as to reduce the amount of tar and harmful components released, and lose flavor components Small, intrinsic quality-enhancing effect

Inactive Publication Date: 2013-04-03
CHINA TOBACCO ANHUI IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] The above data show that the content of sugar and nicotine in traditional expanded silk is low; the content of volatile and semi-volatile aroma components in traditional expanded silk is low; resulting in poor aroma, low aroma, large miscellaneous gas, and dry smoke Sensation is obvious and irritating
The reason for the above results is that the traditional CO 2 When the expanded silk is produced, the cut tobacco is subjected to CO 2 After impregnation, use high temperature (250 ~ 350 0 C) Sublimation and expansion, large loss of volatile and semi-volatile aroma components in shredded tobacco, high degree of crushing of shredded tobacco, low shred rate, strong dry feeling, and poor internal quality, which affect the proportion of its use in the formula

Method used

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  • Processing method of high-grade tobacco expansion shreds

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Leaf group formula A composed of top and medium tobacco leaves, the width of shredded tobacco after moistening and cutting is 0.8mm, and the shredded tobacco is treated with CO 2 The moisture content of the shredded tobacco is 20.1% after the expansion line is dampened once, and the shredded tobacco enters the CO 2 Dipping in a dipping tank, the dipping pressure is 2.8Mpa, the dipping time is 25 seconds, CO 2 The drainage time is 150 seconds, and the CO in shredded tobacco after impregnation 2 The content accounts for 3% by weight of shredded tobacco. After impregnation, the shredded tobacco is dried and expanded by the fluidized bed. The flow rate of the fluidized bed drying process is 2500kg / h (the so-called process flow rate is the flow rate of the shredded tobacco in the fluidized bed), and the temperature of the first zone of the fluidized bed is 100 0 C. The temperature in the second and third zones is normal temperature, the steam flow rate is 600 kg / h, and the...

Embodiment 2

[0026] Leaf group formula B composed of top and medium tobacco leaves, the width of shredded tobacco after moistening and cutting is 1.0 mm, and the shredded tobacco is treated with CO 2 The moisture content of the shredded tobacco is 22.6% once the expansion line is re-moisturized, and the shredded tobacco enters CO after the first re-moisture 2 Dipping in a dipping tank, the dipping pressure is 2.8Mpa, the dipping time is 35 seconds, CO 2 The drainage time is 240 seconds, and the CO in shredded tobacco after impregnation 2 The content accounts for 5% by weight of shredded tobacco. After impregnation, the shredded tobacco enters the fluidized bed for drying and expansion after preliminary loosening. 0 C, the temperature in the second and third zones is normal temperature, the steam flow rate is 750kg / h, and the moisture content of cut tobacco after fluidized bed drying and expansion is 12.5%. Then enter the flavoring machine to add characteristic spices.

[0027] The prep...

Embodiment 3

[0029] Leaf group formula C composed of top and medium tobacco leaves, the width of shredded tobacco after moistening and cutting is 1.1 mm, and the shredded tobacco is treated with CO 2 The moisture content of the shredded tobacco is 24.8% once the expansion line is dampened once, and the shredded tobacco enters the CO 2 Dipping in a dipping tank, the dipping pressure is 2.8Mpa, the dipping time is 60 seconds, CO 2 The drainage time is 320 seconds, and the CO in shredded tobacco after impregnation 2 The content accounts for 6% by weight of shredded tobacco. After the impregnated shredded tobacco is preliminarily loosened, it enters the fluidized bed for drying and expansion. The flow rate of the fluidized bed drying process is 2500kg / h, and the temperature of the first zone of the fluidized bed is 140 0 C, the temperature in the second and third zones is normal temperature, the steam flow rate is 850kg / h, and the moisture content of cut tobacco after fluidized bed drying and...

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Abstract

The invention discloses a processing method of high-grade tobacco expansion shreds. The method comprises the following steps of A, dampening cut tobacco shreds through a CO2 expansion line until the moisture content is 20 to 25 percent; B, dipping the cut tobacco shreds in a CO2 dipping tank, wherein the dipping time is 10 to 80 seconds, the CO2 draining time is 120 to 350 seconds, and the CO2 content in the dipped tobacco shreds is 2 to 6 percent; C, drying and expanding the tobacco shreds in a fluidized bed, wherein the process flow rate of the fluidized bed is 2,500kg/h, the temperature of the first area is 100 to 1,400 DEG C, the temperature of the second area and the third area is normal temperature, the steam flow is 600 to 900kg/h, and the moisture content of the dried and expanded tobacco shreds is 12.5 to 13.0 percent; and D, adding a characteristic aroma into the shreds by using an aroma adding machine. The expansion shreds manufactured by the process are relatively good in color and luster, lemon yellow and high in expansion shred finishing rate, the fill value is slightly lower than that of the expansion shreds manufactured in the prior art, the internal quality is obviously improved, and volatile and semi-volatile aromatic component loss is low.

Description

Technical field: [0001] The invention relates to a processing method for high-grade tobacco expanded shreds. Background technique: [0002] Compared with shredded tobacco, expanded shredded tobacco has the following obvious advantages: ①Reduce the amount of tar released from cigarettes and improve smoking safety. Due to the loose tissue and high air permeability of the expanded cut tobacco, the shredded tobacco burns more completely; moreover, after the expanded cut tobacco is mixed, the content of the shredded tobacco is reduced, which greatly reduces the release of tar. Experimental data show that when 10% of expanded cut tobacco is blended in cigarettes, the tar release can be reduced by 8%-15%; ②Increase the filling capacity of shredded tobacco and reduce the consumption of tobacco leaves, thereby reducing the cost of cigarettes. It is determined that mixing 10% expanded shredded tobacco in cigarettes can reduce the amount of shredded tobacco by more than 7% compared wi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A24B3/18
Inventor 瞿先中舒俊生丁乃红何金华查勇
Owner CHINA TOBACCO ANHUI IND CO LTD
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