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Automobile door interior trimming plate manufacturing technology

A manufacturing process and technology of interior trim panels, applied in the field of automotive door trim panel manufacturing processes, can solve the problems of environmental protection of the production process, unsatisfactory skin transportation costs, high cost of slush-molded skin, and unfavorable gap size, etc., to achieve aesthetics Skin texture effect, good surface feel, not easy to deform

Inactive Publication Date: 2013-05-08
JIANGSU CHANGSHU AUTOMOTIVE TRIM GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Moreover, the more follow-up processes are added after the substrate is formed, the more unfavorable it is to control the size of the gap.
However, the cost of slush plastic skin is too high. It is suitable for the skin forming process of a single instrument panel. For the processing of automotive door trim panels, it needs 4 molds, and it is not ideal in terms of environmental protection of the production process and skin transportation cost.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0016] The present invention will be further described below in conjunction with embodiment.

[0017] Use a thermoplastic polyolefin (TPO) skin with a width of 630mm and a thickness of 1.15mm. First, the TPO skin is sent to the skin heating area through an automatic feeding device. The temperature of the skin is heated to 160-170°C. Send it into the mold for forming, using pure aluminum positive mold vacuum forming technology and vacuum forming equipment, first undergo vacuum adsorption above -0.9bar and auxiliary forming of stopper rods, and then cool down with a blower for 28 to 32 seconds, and then the formed The outer skin is punched out, and the ABS resin skeleton parts are injection-molded with a skeleton mold without skin texture. Both the TPO skin parts and the ABS resin parts retain the process edge.

[0018] Use ISO (isocyanate): POL (polyol) = 1: 2 polyurethane foam, first fix the TPO skin on the lower mold by vacuum adsorption, and then fix the injection molding sk...

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PUM

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Abstract

The invention discloses an automobile door interior trimming plate manufacturing technology. The technology sequentially comprises the following steps: interior trimming plate skin and an injection molding interior trimming framework are obtained through thermoplastic polyolefin skin male mold formation; the skin is bonded with the framework in a foaming mode; a whole foaming element formed after the skin is bonded with the framework is milled; the thermoplastic polyolefin skin male mold formation is characterized in that thermoplastic polyolefin coiled materials are heated up and softened, and are sent into a vacuum formation device for male mold vacuum formation; the bonding between the skin and the framework in the foaming mode is characterized in that polyurethane foamed materials are poured on the inner side of the skin of an interior trimming plate, and are bonded with the framework; and the milling is characterized in that an automatic milling robot mills technology edge of a foaming element. The technology enables the surface of the interior trimming plate to have good handfeel; the size is accurate; the generation of a combined seam of the interior trimming plate and a sheet metal part in the subsequent production is reduced; the service life of a mold is prolonged; and the production cost is lowered.

Description

technical field [0001] The invention relates to a manufacturing process of an automobile interior trim, more specifically, to a manufacturing process of an automobile door trim panel. Background technique [0002] Existing automotive door trim manufacturing processes usually include direct mold injection molding with leather texture, vacuum compounding of PVC skin and injection-molded skeleton, and foaming process of slush-molded skin and injection-molded skeleton. [0003] Direct injection molding with molds with leather texture: This process is simple, the parts feel bad and the surface is stiff. Generally, this process will be discarded in mid-to-high-end models. Sprayed soft touch paint to alleviate the rough feel and texture, but the effect is still not satisfactory. [0004] Vacuum compounding of PVC skin and injection molded skeleton: Compared with direct injection molding with leather texture, the vacuum compounding technology of PVC skin has improved in terms of te...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29L31/58
Inventor 沈跃秦立民季晓亦尹慕丹
Owner JIANGSU CHANGSHU AUTOMOTIVE TRIM GRP CO LTD
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