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Ceramic anilox roller used for optical thin film printing

A technology of optical film and ceramic mesh, which is applied in printing, general parts of printing machinery, printing machines, etc., can solve the problems of large uniformity deviation of finished film material layer, poor wear resistance, large mechanical beating range, etc.

Inactive Publication Date: 2013-06-26
SHANGHAI YUNCHENG PLATE MAKING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the optical film printing in the prior art adopts chrome-plated anilox rollers. The disadvantages are: the hardness of the chrome-plated anilox rollers is HV800-900, and the wear resistance is poor; mm, length 1700 mm), the mechanical beating range is large, and the printing process is prone to ink rejection; the layout is poor, resulting in a large deviation in the uniformity of the finished film layer, reaching 8-15%
In addition, chrome-plated rollers generally use extrusion methods to process dots. If the substrate is hardened, extrusion processing cannot be performed after treatment.

Method used

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  • Ceramic anilox roller used for optical thin film printing

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Embodiment Construction

[0008] The ceramic anilox roller for optical film printing of the present invention hardens the matrix through heat treatment and tempering, and its surface hardness reaches HV1200-1300. The anilox of the ceramic anilox roller is directly engraved by a 500-watt fiber laser engraving machine. The anilox shape of the ceramic anilox roller is a line dot at a certain angle to the roller surface. By using the ceramic anilox roller of the present invention, the problems of wear resistance, mechanical precision, printing ink rejection and uneven material layer of the original chrome-plated roller are improved.

[0009] The performance comparison of the ceramic anilox roller of the present invention and the chrome-plated anilox roller of the prior art is as shown in table 1:

[0010] Table 1

[0011]

[0012] Note: The chrome-plated roller uses the extrusion method to process the dots, and the extrusion processing cannot be performed after the substrate is treated.

[0013] From...

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Abstract

The invention discloses a ceramic anilox roller used for optical thin film printing. Through the heat treatment and hardening and tempering for the ceramic anilox roller, a base body is hardened, and surface hardness of the base body reaches HV 1200-1300. Compared with a chroming anilox roller, the ceramic anilox roller used for the optical thin film printing reaches HV 1200-1300 in hardness, the hardness is increased by 50%, mechanical concentricity deviation is smaller than or equal to 0.03 millimeter, mechanical run-out extent is reduced by 66%, layout smoothness reaches 0.1 and is increased by 66%, and evenness deviation of finished film materials is reduced to 2-4% and evenness performance is increased by 100%.

Description

technical field [0001] The invention relates to a printing plate roller, in particular to a ceramic anilox roller for optical film printing. Background technique [0002] Most of the optical film printing in the prior art adopts chrome-plated anilox rollers. The disadvantages are: the hardness of the chrome-plated anilox rollers is HV800-900, and the wear resistance is poor; mm, length 1700 mm), the mechanical beating range is large, and the ink throwing phenomenon is prone to occur during the printing process; the smoothness of the layout is poor, resulting in a large deviation in the uniformity of the finished film material layer, reaching 8-15%. In addition, chrome-plated rollers generally use extrusion to process dots. If the substrate is hardened, extrusion processing cannot be performed after treatment. Contents of the invention [0003] The object of the present invention is to overcome the above-mentioned problems in the prior art and provide a ceramic anilox roll...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B41F31/26
Inventor 樊荣
Owner SHANGHAI YUNCHENG PLATE MAKING
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