Method for repairing moving cone of cone crushing machine
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A repair method and cone crushing technology, applied in the field of crusher parts, can solve the problems of waste of resources, high production cost and high cost of spare parts, and achieve the effects of reasonable repair process, reduction of production cost and cost of spare parts
Active Publication Date: 2013-07-31
MAGANG (GROUP) HOLDING CO LTD +1
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Problems solved by technology
Due to the erosion of impurities such as mineral powder, after the movable cone has been running for a period of time, the bolts fail and the movable cone is bonded together and cannot be removed, so that the crushing wall protecting the movable cone cannot be removed and replaced, which affects the crushing production
The current methods are as follows: one is to take out the bolts by cold working method, the workpiece is too large, and it is difficult to install and feed the tool; the other is to weld long rods on the bolts, and use heavy objects to hit them, so that the threads "stick to death" and do not loosen. The third is that the moving cone is scrapped and replaced with a new moving cone
The disadvantage is that the former affects the production of crushed ore, and the latter is scrapped only because the movable cone bolt cannot be taken out, which is a waste of resources, which is a pity; the cost of spare parts is high, and the production cost is high
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[0021] It can be seen from the figure that the moving cone of the cone crusher is composed of a crushing wall 2, a cone body 3 and a cone bottom 4. A through hole is set in the center of the crushing wall 2, and an M220 bolt 1 is inserted into it. The craft builder 5 is used for repairing the temporary construction of the moving cone. For the "sticking" repair method of HP500 cone crusher motor cone bolts, follow the steps below:
[0022] 1). Build the craft stand Set at least 3 equally divided craft stand on the side of the moving cone, 400-550mm away from the bottom, welded and fixed, the stand table is perpendicular to the center line of the M220 bolt, for processing and clamping ;
[0023] 2).Installing and setting up the lathe Three pressure plates of equal thickness are clamped on the three process supports. The lathe plate is fixed on the pressure plate by bolts, and the claws of the lathe are stuck on the outer circumference of the copper part at the bottom for mainte...
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Abstract
The invention discloses a method for repairing a moving cone of a cone crushing machine, belongs to a mine crushing device, and particularly relates to a crushing machine part. The method for repairing the moving cone by M220 bolt sticking comprises the following steps: 1, setting process hasps; 2, mounting a vertical lathe; 3, cutting away exposed bolts; 4, removing residual bolts in the moving cone and carrying out secondary processing by the steps as follows: 1) drilling for the first time, 2) expanding for the first time, 3) removing scraps, 4) drilling for the second time, 5) expanding for the second time, and 6) removing bolt residues; 5, removing the process hasps; and 6, reassembling. Compared with the prior art, the method has the advantages of novel concept, reasonable repair process, simple facilities, high efficiency, quickness in recovery, favorability for ore crushing production, and capabilities of repairing the old, utilizing the waste, making the best use of everything, saving the resources, reducing the spare part expense and lowering the production cost.
Description
technical field [0001] The invention belongs to a mining crushing device, in particular to a crusher part. Background technique [0002] HP500 cone crusher is a fine crushing equipment for mineral processing, and its moving cone is an important part of the crusher, responsible for the crushing task. The moving cone is huge, with a height of 1.3m, a maximum diameter of 1.3m, and a weight of 7000kg. The moving cone is a manganese steel shell, a carbon steel cone, and a copper conical frustum with a copper bottom. The ore crushing wall is set on the conical frustum, which is fixed by M220 bolts. Due to the erosion of impurities such as mineral powder, after the movable cone has been in operation for a period of time, the bolts fail and the movable cone is bonded together and cannot be removed, so that the crushing wall protecting the movable cone cannot be removed and replaced, which affects the crushing production. The current methods are as follows: one is to take out the b...
Claims
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