Device and method for realizing integral knitting for horizontal division area structures

A regional and horizontal technology, applied in the direction of braided fabrics, textiles and papermaking, etc., can solve the problems of difficult weaving manufacturability and quality control, inability to meet design requirements at the same time, loss of processing very sensitive performance, etc., to improve weaving efficiency, High machinability and effect of reducing the number of equipment

Active Publication Date: 2014-11-26
YIXING HUAHENG HIGH PERFORMANCE FIBER WEAVING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The three-dimensional braided structure can significantly improve the strength and stiffness as a whole, has excellent damage resistance, has good mechanical properties and ablation resistance, but is very sensitive to processing and has a large loss of performance
[0005] (1) One piece of equipment can only be used to weave one type of structural prefabricated body. To achieve multi-structure weaving, the equipment must be replaced. There are two major problems: one is Second, it is easy to make mistakes when the yarn is moved from the current equipment to the next structure weaving equipment. Third, there is a clear interface between one structure and the next structure.
[0006] (2) The existing fabrics have the same structure in the horizontal direction. For the three-dimensional woven structure, unless it is woven in net size, the processing will greatly damage the performance of the composite material. The processing of the corner interlocking structure has little effect on the performance, but the mechanical properties are difficult to meet the requirements. Although the mechanical properties and processability of the orthogonal three-way can meet the requirements, the weaving process and quality control are more difficult.
[0007] (3) For the prefabricated body of the revolving body, different areas along the transverse circumferential direction need local reinforcement design such as drilling and reinforcement, and the same structure cannot meet the design requirements at the same time

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Device and method for realizing integral knitting for horizontal division area structures
  • Device and method for realizing integral knitting for horizontal division area structures
  • Device and method for realizing integral knitting for horizontal division area structures

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Embodiment 1: as Figure 8 As shown, the three sub-areas of A, B, and C adopt three-dimensional braided structure, corner interlocking structure, and three-dimensional braided structure respectively, and the A and C areas adopt the same row (n) and column (m) arrangement state, and n =7, m=7, n=7, m=5 in area B.

[0054] The specific operation steps are as follows:

[0055] (1) Set the initial state of the partitioned knitting workbench 2 according to the requirements of the knitting structure and tie the yarn. The 1st and 7th rows of the weaving track 6 in A, B, and C areas (from the back to the front are the 1st row, the 2nd row...) The 1st row and the 7th row are set to be fixed, and the relative The motion direction of the adjacent motion track 6 is opposite, and the current and subsequent motion directions of the same motion track 6 are also opposite, and the step distance of each motion=A.

[0056] The first and seventh columns of the telescopic rod group 4 in ...

Embodiment 2

[0067] Embodiment 2: as Figure 4 As shown in (b), 4 sets of equipment that can realize the integrated weaving of horizontal sub-area structure are combined into a circle, and the three sub-areas of A, B, and C of each equipment adopt three-dimensional weaving structure, corner interlocking structure and three-dimensional interlocking structure respectively. In the braided structure, the A and C areas adopt the same row (n) and column (m) arrangement state, and n=7, m=7, and the B area's n=7, m=5.

[0068] The specific operation steps are as follows:

[0069] (1) After the weft yarn is introduced, the telescopic rod group moves in 4 rows. Introduce a weft yarn in the gap between the first row and the second row to cover the entire circumference, and then move in 5 weft yarns in the gap between the second row to the seventh row, and introduce a total of 6 weft yarns. like Figure 8 (a) shown. The telescopic rod group moves in 4 rows, the 2nd, 4th and 6th row of the retracta...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a device and method for realizing integral knitting for horizontal division area structures. The device comprises a yarn fixing device, a controlling device, a driving device, and a division area knitting working table, wherein the yarn fixing device is used for fixing a start knitting yarn and allowing the tensile force to be even, so as to be easy to knit; the controlling device controls the driving device to operate by presetting yarn carrying device moving programs corresponding to each knitting structure; the driving device comprises a power source and a telescopic rod group; the division knitting working table is composed of at least two independent areas; each division area is formed by a yarn carrying device and a knitting track; the yarn carrying devices move in line directions, and then in the row directions with the bearing of knitting tracks; and differences of moving directions, times, and step distances of the yarn carrying devices in a machine circulation derives different knitting structures. The device and the method can realize distribution of division areas with different structures in peripheral direction of a revolved body, and satisfy differentiation using requirements for different areas of a pre-form body.

Description

technical field [0001] The invention belongs to the field of textiles, and relates to a device and a method capable of realizing the integrated weaving of a horizontal sub-area structure, which belongs to a processing device and a processing method of a textile structure prefabricated body. Background technique [0002] Different textile structure preforms have different reinforcement effects on composite materials. The three-dimensional braided structure can significantly improve the strength and stiffness as a whole, and has excellent damage resistance, good mechanical properties and ablation resistance, but it is very sensitive to processing and has a large loss of performance. The fibers in the warp direction of the angle interlocking structure are bent, and the mechanical properties are lower than those of the three-dimensional braided structure, but it is not sensitive to processing and can be processed to a greater extent. Orthogonal three-way structure The yarns in ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04C3/00
Inventor 尹锋
Owner YIXING HUAHENG HIGH PERFORMANCE FIBER WEAVING
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