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Casting method for complex sand core integrating

A kind of sand core and complex technology, which is applied in the field of casting with complex sand cores for casting, and can solve the problems that the sharp sand of the sand core is easy to produce defects, the workload of core making, the workload of cleaning and polishing the flash of castings increases, and cannot be overcome.

Active Publication Date: 2015-06-24
KOCEL EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two common casting methods: 1) Inner cavity cylinder liner and crankshaft main core are cored separately, and then cored, and the dimensional deviation of the cylinder liner is lower than CT14 level, resulting in scrapping of castings and frequent processing of lines, which cannot stabilize the batch size Production; 2) The inner cavity cylinder liner and the main core of the crankshaft are finished. Where materials cannot be removed, multiple sticky cores are made and bonded to the main core. This method can improve the dimensional accuracy to CT10-11, but the core box The quantity and the number of core making increase, the sharp sand in the sand core is easy to produce defects, the workload of core making and the workload of casting flash cleaning and polishing increase
Complicated cavity core production seriously affects the dimensional accuracy, quality and efficiency of castings
[0004] So far, there is no way to overcome the above drawbacks

Method used

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Experimental program
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Effect test

Embodiment Construction

[0020] A casting method for casting complex sand cores, characterized in that: the method includes the following steps:

[0021] a. Design process: The internal combustion engine body casting requires a dimensional accuracy grade of CT9. When designing the casting process, a full set of metal mold casting process is selected. The inner cavity cylinder liner and the crankshaft main core are finished, and the local special structure of the inner cavity is assisted by lost foam. , The combination of metal mold and lost foam ensures the dimensional accuracy of castings. Design the casting process according to this;

[0022] b. Mold manufacturing: The mold is made according to a complete set of metal molds. The inner cavity material that cannot be withdrawn in the metal mold is cut separately and replaced by EPS lost foam material; for the lost foam material, a foamed lost foam mold is designed separately, and the foaming batch is Production of lost foam materials;

[0023] c. Mo...

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Abstract

The invention relates to a casting method, in particular to a casting method for complex sand core integrating. The casting method for complex sand core integrating includes the following steps: designing a process, fabricating a mold, molding, making a core, disassembling the core, closing the mold, casting, cooling, and opening. The casting method provided by the invention is unique, and can improve dimensional accuracy of a casting, and reduce cleaning and sanding workload of casting fins.

Description

technical field [0001] The invention relates to a casting method, in particular to a casting method in which complex sand cores are used for casting. Background technique [0002] In the casting process design, for complex sand cores that cannot be removed and want to be adjusted, the conventional treatment method is to split the complex sand cores that cannot be removed into multiple sand cores, and then carry out core bonding and core assembly. Most of them will reduce the dimensional accuracy of castings and increase the workload of casting flash cleaning and grinding. [0003] For internal combustion engine body castings, the dimensional accuracy level is required to be CT9. There are two common casting methods: 1) The inner cavity cylinder liner and the main core of the crankshaft are cored separately, and then the core is lowered. The dimensional deviation of the cylinder liner is lower than CT14 level, resulting in the scrapping of castings and frequent borrowing of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C9/02B22C9/10
Inventor 刘利平张守全苏少静刘国强安玲玲徐国强林艳茹陈洪涛周文军
Owner KOCEL EQUIP