Liquid die forging and rolling compound formation method for GH4033 high-temperature alloy irregular-section large ring piece

A liquid die forging and superalloy technology, which is applied in the direction of metal rolling, etc., can solve the problems that the comprehensive mechanical properties of metal rings cannot meet the requirements of use, cannot meet the processing requirements of complex cross-section rings, and the comprehensive mechanical properties of rings are reduced. , to achieve the effect of improving material utilization, improving productivity and economic benefits, and inhibiting the problem of coarse grains

A liquid die forging and superalloy technology, which is applied in the direction of metal rolling, etc., can solve the problems that the comprehensive mechanical properties of metal rings cannot meet the requirements of use, cannot meet the processing requirements of complex cross-section rings, and the comprehensive mechanical properties of rings are reduced. , to achieve the effect of improving material utilization, improving productivity and economic benefits, and inhibiting the problem of coarse grains

CN102689151AInactive Publication Date: 2012-09-26SOUTHWEST UNIVERSITY

Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0037] The liquid die forging and rolling composite forming method of the GH4033 superalloy large-scale ring with different cross-sections in this embodiment includes the following steps:

[0038] 1) Melting: Vacuum induction + vacuum arc remelting process is adopted. Specifically, the vacuum arc remelting process adopts double cooling of water and helium, which can effectively reduce the segregation of alloying elements;

[0039] 2) Liquid die forging: After fixing the liquid die forging die on the indirect squeeze casting machine, quantitatively pour the alloy solution obtained in step 1) into the liquid die forging die at a pouring temperature of 1450 °C and a pressurization speed of 50 mm / s, the filling time is 6 s, the specific pressure is 400 MPa, and the pressure is maintained at this pressure for 50 s to obtain a ring billet with a near-end cross-section. The specific pressure refers to the unit pressure that the liquid metal is subjected to when it is cooled under pres...

no. 2 example

[0063] The liquid die forging and rolling composite forming method of the GH4033 superalloy large-scale ring with different cross-sections in this embodiment includes the following steps:

[0064] 1) Melting: Vacuum induction + vacuum arc remelting process is adopted. Specifically, the vacuum arc remelting process adopts double cooling of water and helium, which can effectively reduce the segregation of alloying elements;

[0065] 2) Liquid die forging: After fixing the liquid die forging die on the indirect squeeze casting machine, quantitatively pour the alloy solution obtained in step 1) into the liquid die forging die at a pouring temperature of 1350 °C and a pressurization speed of 40 mm / s, the filling time is 1 s, the specific pressure is 300 MPa, and the pressure is maintained at this pressure for 90 s to obtain a ring billet with a near-end cross-section. The specific pressure refers to the unit pressure that the liquid metal is subjected to when it is cooled under pres...

no. 3 example

[0080] The liquid die forging and rolling composite forming method of the GH4033 superalloy large-scale ring with different cross-sections in this embodiment includes the following steps:

[0081] 1) Melting: Vacuum induction + vacuum arc remelting process is adopted. Specifically, the vacuum arc remelting process adopts double cooling of water and helium, which can effectively reduce the segregation of alloying elements;

[0082] 2) Liquid die forging: After fixing the liquid die forging die on the indirect squeeze casting machine, quantitatively pour the alloy solution obtained in step 1) into the liquid die forging die at a pouring temperature of 1380 °C and a pressurization speed of 38mm / s, the filling time is 6 s, the specific pressure is 370MPa, and the pressure is maintained at this pressure for 60s to obtain a ring billet with a near-end cross section. The specific pressure refers to the unit pressure that the liquid metal is subjected to when it is cooled under pressu...

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Abstract

The invention relates to a liquid die forging and rolling compound formation method for a GH4033 high-temperature alloy irregular-section large ring piece. The method comprises the following steps of: 1) smelting; 2) performing liquid die forging, namely fixing a liquid die forging mold on an indirect extrusion casting machine, pouring a quantitative amount of alloy solution into the liquid die forging mold at the pouring temperature of between 1350 and 1450 DEG C, pressurizing at the speed of 40 to 50 mm / s, filling for 1 to 6 seconds at the specific pressure of 300 to 400 MPa, keeping the pressure for 50 to 90 seconds, and thus obtaining a similarly final section ring blank; 3) homogenizing; 4) performing afterheat isothermal rolling, namely cooling the homogenized similarly final section ring blank to the temperature of between 1100 and 1140 DEG C, and performing afterheat isothermal rolling on a radial shaft compound ring rolling machine; 5) performing thermal treatment, namely performing solid solution instant thermal treatment, keeping the ring blank at the temperature of between 900 and 1000 DEG C for 1 to 2 hours, performing air cooling, then heating to the temperature of 1080 DEG C, keeping the temperature for 8 hours, performing air cooling to the temperature of 750 DEG C, keeping the temperature for 16 hours, and performing air cooling; and 6) finishing.

Description

technical field [0001] The invention relates to a short-process processing and forming method for large-diameter metal rings with complex cross-sections, in particular to a liquid die forging and rolling composite forming method for large-scale rings of GH4033 superalloy with different cross-sections. Background technique [0002] The special-shaped large ring parts of aero-engines or gas turbines made of GH4033 superalloy, such as parts such as brakes, have a harsh working environment. The special use environment puts forward almost strict requirements on the dimensional accuracy and comprehensive mechanical properties of the ring parts: on the one hand, the parts are required to have high-precision external dimensions to avoid subsequent machining, which wastes a lot of manpower and material resources and seriously reduces the performance of the ring parts. ; On the other hand, the parts are required to have an excellent organizational state in order to meet the requiremen...

Claims

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Application Information

Patent Timeline
26 Sep 2012
Publication
CN102689151A
IPC
B23P15/00; B22D18/02; B21H1/06
Inventors
李路; 王放