Production method of large-caliber high-pressure boiler tube

A high-pressure boiler tube and production method technology, which is applied in the field of seamless steel tube manufacturing, can solve the problems of poor comprehensive performance, poor quality and dimensional accuracy of the inner and outer surfaces of steel tubes, and insufficient control precision of the feeding system, so as to achieve dense and uniform internal structure, improve The effect of improving the quality of steel pipes and improving the quality of internal and external surfaces

Inactive Publication Date: 2010-11-24
HENGYANG VALIN STEEL TUBE
View PDF6 Cites 22 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of this invention is to overcome the problems of insufficient control precision of the feeding system, poor quality and dimensional accuracy of the inner and outer surfaces of steel pipes, and poor comprehensive performance in the production of large-diameter high-pressure boiler pipes by the old-fashioned periodic pipe rolling process, and to provide a new type of large-scale Caliber high pressure boiler tube production method

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Production method of large-caliber high-pressure boiler tube

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0019] In this embodiment, the ∮720 branch factory of Hengyang Valin Steel Pipe Co., Ltd. adopts the production method provided by the present invention to produce a large-diameter high-pressure boiler tube with a brand name of 12Cr1MoVG and a specification of Φ508×45mm.

[0020] The composition of large-diameter high-pressure boiler tubes is expressed in mass%, specifically: C: 0.08-0.15, Si: 0.17-0.37, Mn: 0.40-0.70, P: ≤0.025, S: ≤0.010, Cr: 0.90-1.20, Mo : 0.25 ~ 0.35, V: 0.15 ~ 0.30, the rest is Fe and unavoidable impurities.

[0021] The production process includes:

[0022] Billet inspection→sawing and blanking→ring furnace heating→mandrel piercing machine piercing→mandrel pre-piercing→rolling mill rolling→hot sawing pilger head→stepping furnace reheating→high pressure water descaling→sizing machine Sizing→Cooling on cooling bed→Heat treatment→Sampling→Qualified physical and chemical inspection→Straightening→Cut head and tail→Manual preliminary inspection→Grinding inte...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides a production method of a large-caliber high-pressure boiler tube, comprising the following steps: inspecting blank; saw cutting blanking; heating by an annular furnace; punching by a Mannesmann punching machine or punching by hydraulic pressure and punching by utilizing the Mannesmann punching machine; pre-punching a mandril; rolling by a pilger mill; carrying out hot-sawing on pilger heads; reheating by a walking beam furnace; externally descaling by high pressure water; sizing by a sizing mill; cooling by a cooling bed; carrying out thermal treatment; sampling; passing physical and chemical inspection; straightening; cutting head and end parts; carrying out manually initial check; polishing an inner surface and an outer surface or internally boring and externally raking; blowing soot; carrying out ultrasonic and eddy-current combination detection; manually rechecking; carrying out spectral inspection; measuring length and weighing; jet-printing; and finally packaging and warehousing. In the method, a steel billet is heated in the annular furnace, which comprises three processes of preheating, heating and soaking; and heating temperature and time in each process are rationally distributed to prevent heating unevenness and heating defects. During the tube rolling process, the feeding system of the pilger mill completes feeding release with the feeding quantity less than 0.5mm, thus achieving uniform and accurate feeding quantity in each rolling cycle.

Description

technical field [0001] The invention relates to the field of manufacturing seamless steel pipes, in particular to a method for producing large-diameter high-pressure boiler pipes. Background technique [0002] Large-diameter high-pressure boiler tubes are mainly used to manufacture superheater tubes, reheater tubes, air guide tubes, and main steam tubes for high-pressure and ultra-high pressure boilers. Large-diameter high-pressure boiler tubes are often used under high temperature and high pressure conditions. Under the action of high-temperature flue gas and water vapor, the steel tubes will be oxidized and corroded. The steel tubes are required to have high durable strength, high oxidation and corrosion resistance, and good organization stability. [0003] At present, the main methods used in the production of large-diameter high-pressure boiler tubes in my country are: secondary piercing process, thermal expansion process, pipe jacking process and old-fashioned periodic...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B21B23/00B21B39/00
Inventor 龙功名陈绍林李阳华王勇张敏
Owner HENGYANG VALIN STEEL TUBE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products