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A kind of preparation method of ethylene-propylene insulation material for medium voltage cable

An ethylene-propylene rubber insulation and medium-voltage technology, applied to rubber insulators, organic insulators, etc., can solve the problem of unspecified particle size of medium-voltage ethylene-propylene insulating material fillers, insignificant anti-aging effect of ethylene-propylene rubber, and compatibility of plastics and rubbers In order to ensure the excellent performance of rubber, excellent heat aging performance and excellent processing performance

Active Publication Date: 2015-09-02
SICHUAN MINGXING CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The invention patent uses linear low-density polyethylene as one of the base materials to be mixed with ethylene-propylene rubber, and the compatibility between plastic and rubber is not good
Under long-term use conditions, the performance of the material needs to be verified
[0006] 2. 4,4'bis(α,αdimethylbenzyl)diphenylamine is selected as the anti-aging agent for this invention patent. This type of anti-aging agent is mainly used in neoprene rubber, butyl rubber, styrene-butadiene rubber, natural rubber and polyurethane Adhesive, the anti-aging effect on ethylene propylene rubber is not significant
[0007] 3. The invention patent does not specify that the technical key to solving medium-voltage ethylene-propylene insulating materials lies in the fineness of filler particles, the number of large particles and the degree of particle dispersion, and does not propose technical indicators for fillers such as talcum powder, calcium carbonate and calcined clay
[0008] 4. The key process of gel filtration does not appear in the preparation method of the invention patent, and talcum powder is used as the film release agent when receiving the film. For medium-voltage ethylene-propylene insulating materials, large particles of impurities are easily mixed in, posing hidden dangers

Method used

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  • A kind of preparation method of ethylene-propylene insulation material for medium voltage cable

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] A preparation method of a medium-voltage ethylene-propylene rubber insulating material, the process steps are as follows:

[0040] A mixing

[0041] a) Put 50 parts of EPDM rubber and 50 parts of ethylene butadiene rubber into the internal mixer, mix at 90°C, and mix evenly;

[0042] b) Then put 10 parts of active agent and 60 parts of filler into the internal mixer, and mix evenly.

[0043] c) Put 3 parts of paraffin wax, 20 parts of antioxidant, 1.5 parts of coupling agent, 10 parts of plasticizer, and 20 parts of reinforcing agent into the internal mixer, and mix evenly.

[0044] d) Then put 3 parts of cross-linking agent and 2 parts of cross-linking auxiliary agent into the internal mixer, knead for 58s, and then glue the internal mixer to obtain the rubber compound.

[0045] B filter gel

[0046] The rubber material is turned over on a three-roller laminator, and then filtered through a rubber filter. The filter screen is four layers, and the temperature of the ...

Embodiment 2

[0050] A preparation method of a medium-voltage ethylene-propylene rubber insulating material, the process steps are as follows:

[0051] A mixing

[0052] a) Put 30 parts of EPDM rubber and 30 parts of ethylene-butadiene rubber into the internal mixer, mix at 80°C, and mix evenly;

[0053] b) Then put 4 parts of zinc oxide and 1 part of stearic acid, 20 parts of talcum powder and 30 parts of kaolin into the internal mixer, and mix evenly.

[0054] c) Put 2 parts of paraffin wax, 10 parts of antioxidant, 0.5 parts of coupling agent, 5 parts of plasticizer, and 10 parts of reinforcing agent into the internal mixer, and mix evenly.

[0055] d) Then put 2 parts of cross-linking agent and 1 part of cross-linking auxiliary agent into the internal mixer, knead for 55s, and then glue the internal mixer to obtain the rubber compound.

[0056] B filter gel

[0057] The rubber material is turned over on a three-roller laminator, and then filtered through a rubber filter. The filter scr...

Embodiment 3

[0066] A preparation method of a medium-voltage ethylene-propylene rubber insulating material, the process steps are as follows:

[0067] A mixing

[0068] a) Put 70 parts of EPDM rubber and 70 parts of ethylene-butadiene rubber into the internal mixer, mix at 100°C, and mix evenly;

[0069] b) Then put 10 parts of zinc oxide and 3 parts of stearic acid, 40 parts of calcium carbonate and 90 parts of kaolin into the internal mixer, and knead evenly.

[0070] c) Put 8 parts of paraffin wax, 20 parts of antioxidant, 3 parts of coupling agent, 15 parts of trioctyl trimellitate, and 35 parts of white carbon black into the internal mixer, and mix evenly.

[0071] d) Then put 5 parts of cross-linking agent and 3 parts of cross-linking auxiliary agent into the internal mixer, knead for 65 seconds, and then glue the internal mixer to obtain the rubber compound.

[0072] B filter gel

[0073] The rubber material is turned over on a three-roller laminator, and then filtered through a ...

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Abstract

The invention provides a method for preparing an ethylene-propylene insulating material for medium-voltage cables. An insulating material prepared through strictly selecting materials, implementing mixing, rubber filtering and air cooling, optimizing the production process, and controlling the size, number and dispersion uniformity of particles of a medium-voltage insulating material has excellent electrical properties and excellent heat aging resistance, and is suitable for medium-voltage cables for mines.

Description

technical field [0001] The invention belongs to the technical field of cable materials, and in particular relates to a preparation method of an ethylene-propylene insulating material for medium-voltage cables. Background technique [0002] At present, 8.7 / 10kV medium-voltage cables for domestic coal mines and 3.6 / 6kV~18 / 30kV medium-voltage cables for offshore oil platforms are increasingly using ethylene-propylene rubber as cable insulation. For low-voltage rubber-sheathed cables, only the mechanical properties of the material, processing performance and cable spark machine test should be considered. However, medium-voltage cables need to undergo partial discharge tests and withstand voltage tests. The key to solving this problem is to control the size, number, and uniformity of dispersion of large particles in the material. [0003] For example, CN201110299225.8, an invention patent titled "Medium Voltage Ethylene Propylene Rubber Insulation Material and Preparation Metho...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/16C08L23/08H01B3/28C08K13/02C08K3/22C08K5/09C08K3/36C08K3/34C08K3/26B29B7/74
CPCB29B7/74C08L23/0815C08L23/16C08L2201/08C08L2203/202C08L2205/03H01B3/28C08L91/06C08K13/02C08K2003/2296C08K5/09C08K3/36C08K3/346C08K3/34C08K2003/265
Inventor 陈超盛业武陈光高沈智飞武拥建周燕
Owner SICHUAN MINGXING CABLE