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A rapid fusion welding method of consumable electrode and dummy electrode of electroslag remelting furnace

An electroslag remelting furnace and consumable electrode technology, which is applied in the field of consumable electrode preparation technology, can solve the problems of cumbersome processes of consumable electrodes and dummy electrodes, hidden dangers in production and safety, and many materials and labor, etc. End shrinkage, easy control, simple operation effect

Inactive Publication Date: 2016-01-20
武汉钢铁有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The present invention aims at the deficiencies of the prior art, and aims to provide a rapid mutual fusion welding method of the consumable electrode and the dummy electrode of the electroslag remelting furnace. The problem of long cycle time, equipment, materials and labor is required, and at the same time, it can also solve the production problem caused by the non-close contact between the end plane of the dummy electrode and the end plane of the consumable electrode in the electric welding welding consumable electrode and dummy electrode process. and potential safety hazards, as well as the problem of large waste caused by the need to cut off the shrinkage cavity at the end of the consumable electrode during welding with the traditional consumable electrode and the dummy electrode

Method used

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  • A rapid fusion welding method of consumable electrode and dummy electrode of electroslag remelting furnace
  • A rapid fusion welding method of consumable electrode and dummy electrode of electroslag remelting furnace

Examples

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Embodiment 1

[0021] A rapid fusion welding method for a consumable electrode and a dummy electrode of an electroslag remelting furnace, comprising the following steps:

[0022] (1) Make a dummy electrode for standby, which is made of 304 stainless steel;

[0023] (2) According to the total length of the consumable electrode and the dummy electrode must be within the stroke of the material rod, determine the length of the dummy electrode inserted below the liquid surface of the ingot mold steel, and mark it; and place the dummy electrode at 400°C Bake for half an hour or more;

[0024] (3) The self-consumable electrode is poured by mold casting. When the molten steel is poured to 300mm from the upper opening of the ingot mold, slowly insert the above dummy electrode vertically downward at the center of the upper opening of the ingot mold. The insertion depth of the dummy electrode is For the length marked in step (2), fine-tune the concentricity of the dummy electrode and the ingot mold; a...

Embodiment 2

[0028] A rapid fusion welding method for a consumable electrode and a dummy electrode of an electroslag remelting furnace, comprising the following steps:

[0029] (1) Make a dummy electrode for standby, which is made of 304 stainless steel;

[0030] (2) According to the total length of the consumable electrode and the dummy electrode must be within the stroke of the material bar, the lower part of the consumable electrode is 20mm away from the bottom of the crystallizer of the electroslag remelting furnace, and it is determined that the dummy electrode is inserted below the liquid surface of the ingot mold steel Mark the length; and bake the dummy electrode at 600°C for more than half an hour;

[0031] (3) Pouring the self-consumable electrode by die casting. When the molten steel is poured to 200mm from the upper opening of the ingot mold, slowly insert the above dummy electrode vertically downward at the center of the upper opening of the ingot mold. The insertion depth of ...

Embodiment 3

[0035] (1) Make a dummy electrode for standby, which is made of 316 stainless steel;

[0036] (2) According to the fact that the total length of the consumable electrode and the dummy electrode must be within the stroke of the material rod, and the lower part of the consumable electrode is 30mm away from the bottom of the crystallizer of the electroslag remelting furnace, it is determined that the dummy electrode is inserted below the liquid surface of the ingot mold steel Mark the length; and bake the dummy electrode at 400°C for more than half an hour;

[0037] (3) The self-consumable electrode is poured by mold casting. When the molten steel is poured to 400mm from the upper opening of the ingot mold, slowly insert the above dummy electrode vertically downward at the center of the upper opening of the ingot mold. The insertion depth of the dummy electrode is For the length marked in step (2), fine-tune the concentricity of the dummy electrode and the ingot mold; at the same...

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Abstract

The invention belongs to the field of preparing of a consumable electrode of an electroslag refining furnace, and particularly relates to a fast mutual fusion welding method of the consumable electrode and a fake electrode of the electroslag refining furnace. The method concretely comprises the following steps of (1) manufacturing the fake electrode for standby; (2) determining the length, inserted under the molten steel level of an ingot mould, of the fake electrode and marking; (3) pouring the consumable electrode, slowly vertically inserting the well prepared fake electrode at the central part of an upper port of the ingot mould when the molten steel is poured to the position away from the upper port of the ingot module by 400-200mm, finely tuning the concentricity of the fake electrode and the ingot mould and enabling a pourer to adopt normal feeding operation; (4) demoulding. The consumable electrode and the fake electrode are mutually fused and welded together, the combining surface is large, the welding is firm and compact without loosening, and the poor contact problem is avoided; equipment such as an electric welding machine and materials are not needed, no specially-assigned persons are required for electrowelding, the operation is simple and the control is easy.

Description

technical field [0001] The invention belongs to the field of preparation technology of consumable electrodes of electroslag remelting furnaces, and in particular relates to a rapid mutual fusion welding method of consumable electrodes and dummy electrodes of electroslag remelting furnaces. Background technique [0002] The preparation of the consumable electrode of the traditional electroslag remelting furnace is extremely complicated, the preparation cycle is long, the operation is difficult, and the quality control of the preparation is difficult. The preparation process of the consumable electrode is: continuous casting or die casting, and the continuous casting After cutting (some also welded several continuous casting parts together to increase the cross-sectional area), one end of them was polished flat, and then the dummy electrode was welded; Several die-cast bad electrodes are welded together to increase the cross-sectional area), and then the end face is polished f...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D19/04C22B9/187
Inventor 陈子宏刘念岳江波甘晓龙杜涛
Owner 武汉钢铁有限公司
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