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A kind of preparation method of high porosity thin-walled tubular porous copper

A high-porosity, thin-walled tube technology, applied in the field of metal porous material preparation by powder metallurgy method, can solve the problems of large mold ablation loss, high manufacturing cost, high temperature resistance requirements of mold materials, and achieves simple process and low manufacturing cost. Effect

Inactive Publication Date: 2016-02-24
CHINA WEAPON SCI ACADEMY NINGBO BRANCH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantage of this preparation method is that the manufacturing process is less and the process is simple. The disadvantage is that the mold is sintered during sintering, the ablation loss of the mold is large, and the high temperature resistance of the mold material is high, and the manufacturing cost is high.
[0004] High-porosity thin-wall tubular porous copper is difficult to realize by adding pore-forming agent because of the thin tube wall. Although loose-pack sintering is simple and easy to implement, the cost is relatively high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Take 55% of spherical copper powder (by volume percentage), 45% of binder (by volume percentage), and paraffin wax and stearic acid in the binder by weight percentage of 98%:2%. Heat the binder to 80°C~95°C, when it is completely melted, add spherical copper powder, mix at 80°C~95°C for 1.2 hours, pour the above mixed fluid mixture at 80°C~95°C into the mold In the mold cavity of 80 ℃ ~ 90 ℃, the tube-shaped blank with a wall thickness of 2mm is formed, and the mold is demoulded after cooling. Put the formed blank into the degreasing furnace and bury it in Al 2 o 3 In powder, under the protection of hydrogen, heat to 50°C at a speed of 10°C / min, hold for 0.5 hours, heat to 220°C at a speed of 2°C / min, hold for 1.5 hours, and then heat at a speed of 10°C / min to 850°C, sintering for 2 hours.

Embodiment 2

[0015] Take 50% of the spherical copper powder (by volume percentage), 50% of the binder (by volume percentage), and the paraffin wax and stearic acid in the binder are mixed in a weight percentage of 99%:1%. Heat the binder to 80°C~95°C, when it is completely melted, add spherical copper powder, mix at 80°C~95°C for 1.5 hours, pour the above mixed fluid mixture at 80°C~95°C into the mold In the mold cavity of 80℃~90℃, the tube-shaped blank with a wall thickness of 0.5mm is formed, and the mold is demoulded after cooling. Put the formed blank into the degreasing furnace and bury it in Al 2 o 3 In powder, under the protection of hydrogen, heat to 50°C at a rate of 10°C / min, hold for 0.5 hours, heat to 220°C at a rate of 2°C / min, hold for 1 hour, and then heat at a rate of 10°C / min to 810°C, sintering for 3 hours.

Embodiment 3

[0017] Take 60% of spherical copper powder (by volume percentage), 40% of binder (by volume percentage), and mix paraffin wax and stearic acid in binder by weight percentage of 90%:10%. Heat the binder to 80°C~95°C, when it is completely melted, add spherical copper powder, mix at 80°C~95°C for 1.5 hours, pour the above mixed fluid mixture at 80°C~95°C into the mold In the mold cavity of 80 ℃ ~ 90 ℃, the tube-shaped blank with a wall thickness of 4mm is formed, and the mold is demoulded after cooling. Put the formed blank into the degreasing furnace and bury it in Al 2 o 3 In the powder, under the protection of hydrogen, heat at a rate of 10 °C / min to 50 °C, hold for 0.5 hours, heat at a rate of 2 °C / min to 220 °C, hold for 4 hours, and then heat at a rate of 10 °C / min to 890°C, sintering for 1 hour.

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Abstract

A preparation method of porous copper with a high porosity in a thin walled tube shape is characterized by comprising the following steps: preparing ball-shaped copper powder and a binding agent according to a volume percentage of 50%-60%:50%-40%, heating the binding agent to a temperature of 80 to 95 DEG C, when the binding agent is totally melted, adding the ball-shaped copper powder, mixing at a temperature of 80 to 95 DEG C for 1 to 1.5 hours, pouring the fluid mixture into a cavity of a mould with a temperature of 80 to 90 DEG C, forming so as to obtain a blank, cooling, demoulding; placing the formed blank into a degreasing furnace, burying the blank into Al2O3 powder, in the protection of hydrogen gas, heating to a temperature of 45 to 55 DEG C at a heating speed of 8 to 12 DEG C per minute, maintaining the temperature for 20 to 40 minutes, heating to a temperature of 210 to 230 DEG C at a heating speed of 1 to 3 DEG C per minute, maintaining the temperature for 1 to 4 hours, heating to a temperature of 810 to 890 DEG C at a heating speed of 8 to 12 DEG C per minute, and sintering for 1 to 3 hours. The defects that mould forming is difficult to achieve after the addition of a pore-forming agent and the sintering manufacture cost is high are solved; the prepared porous copper in a thin walled tube shape can obtain a perforated structure, and moreover the preparation method has the advantages of simple technology and low manufacture cost.

Description

technical field [0001] The invention belongs to the technical field of preparing metal porous materials by powder metallurgy, in particular to a preparation method of high-porosity thin-walled tubular porous copper. Background technique [0002] There are not many reports on the preparation of high-porosity porous copper by powder metallurgy. In the open literature, the representative literature is the relevant literature published by Zhejiang Jingyuan Machinery Equipment Co., Ltd., Hebei University of Technology, Yunnan University of Technology, and Nanjing University of Science and Technology. [0003] Zhejiang Jingyuan Machinery Equipment Co., Ltd. adopts the principle of sintering-precipitation, and uses spherical metal copper powder and urea particles as raw materials. The urea particles are pore-forming materials. Uniaxial compaction under pressure, and after sintering at 900°C, the pore-forming granular material is dissolved and removed to obtain open-pore porous copp...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/08C22C9/00
Inventor 赵红梅王茂林苏继红贾万明贺勇冯宏伟邹敏明付欣史文璐黄伟祝理君
Owner CHINA WEAPON SCI ACADEMY NINGBO BRANCH