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Manufacturing process of ceramic brick with candy effect

A manufacturing process and technology for ceramic tiles, applied in the field of manufacturing process of candy-effect ceramic tiles, can solve the problems of poor dry particle fluidity, high production cost and high cost, and achieve uniform distribution of dry particles, good gloss effect and low manufacturing cost. Effect

Active Publication Date: 2014-07-16
GUANGDONG KITO CERAMICS GROUP CO LTD +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing manufacturing process of candy-effect ceramic tiles mainly includes the following types: one is to apply dry granules on the surface of ceramic tiles in the form of dry distribution through a dry granulator. The distribution of dry particles is uneven, and sometimes agglomeration will occur; the second is to dot the surface of ceramic tiles in a wet way through the glaze throwing cabinet. , the production is not easy to control; the third is to apply dry particles by screen printing through the screen, which has the advantage of uniform distribution of dry particles, but the disadvantage is that the screen has a high breakage rate, high cost, and the amount of dry particles applied is small
[0004] Existing manufacturing processes have different deficiencies that result in low yields and high production costs for candy effect ceramic tiles

Method used

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  • Manufacturing process of ceramic brick with candy effect
  • Manufacturing process of ceramic brick with candy effect
  • Manufacturing process of ceramic brick with candy effect

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Surface glaze: 1000 parts of imported glaze, 120 parts of zirconium silicate, 1.344 parts of methyl, 1.12 parts of sodium tripolyphosphate, 2.4 parts of sodium humate; the fineness of glaze slurry is 300g. 1.0g, the specific gravity of the glaze is 1.50g / cm 3 ;

[0037] Candy dry granule glaze: dry granule: printing oil = 1:3, the particle size of the dry granule is -80 ~ +120 mesh, the flow rate of the printing oil is 40 seconds; the flow rate of the candy dry granule glaze is 25 seconds, pass through a 60 mesh sieve After that, the residue after sieving was 0 grams;

[0038] 1) The surface glaze is applied on the surface of the dried body by water knife spraying glaze, and the amount of spraying glaze is 50g / 330mm×330mm;

[0039] 2) Use inkjet printing equipment to print stone patterns on the glaze;

[0040] 3) On the printed green body, use a straight line glazer to apply dry candy glaze, and the amount of glaze applied is 50g / 330mm×330mm;

[0041] 4) Fire the gl...

Embodiment 2

[0046] Surface glaze: 1000 parts of imported glaze, 120 parts of zirconium silicate, 1.344 parts of methyl, 1.12 parts of sodium tripolyphosphate, 2.4 parts of sodium humate; the fineness of glaze slurry is 300g. 1.6g, the specific gravity of the glaze is 1.48g / cm 3 ;

[0047] Candy dry granule glaze: dry granule:printing oil=1.2:3; the particle size of dry granule is -80~+150 mesh; the flow rate of printing oil is 40 seconds; the flow rate of candy dry granule glaze is 26 seconds; the candy dry granule glaze After passing through a 60-mesh sieve, the sieve residue is 0 grams;

[0048] 1) On the surface of the dried green body, the surface glaze is applied by water knife spraying glaze, and the amount of spraying glaze is 48g / 330mm×330mm;

[0049] 2) Use inkjet printing equipment to print sandstone patterns on the glaze;

[0050] 3) On the printed green body, use a linear glazer to apply dry candy glaze, and the amount of glaze applied is 80g / 330mm×330mm;

[0051] 4) Fire ...

Embodiment 3

[0056]Surface glaze: 1000 parts of imported glaze, 120 parts of zirconium silicate, 1.344 parts of methyl, 1.12 parts of sodium tripolyphosphate, 2.4 parts of sodium humate; the fineness of glaze slurry is 300g. 0.8g, the specific gravity of the top glaze is 1.52g / cm;

[0057] Candy dry granule glaze: dry granule:printing oil=1.2:3; the particle size of dry granule is -80~+150 mesh; the flow rate of printing oil is 40 seconds; the flow rate of candy dry granule glaze is 26 seconds; the candy dry granule glaze After passing through a 60-mesh sieve, the sieve residue is 0 grams;

[0058] 1) On the surface of the dried green body, the surface glaze is applied by water knife spraying glaze, and the amount of spraying glaze is 45g / 330mm×330mm;

[0059] 2) Use inkjet printing equipment to print wood grain patterns on the glaze;

[0060] 3) On the printed green body, use a linear glazer to apply dry candy glaze, and the amount of glaze applied is 35g / 330mm×330mm;

[0061] 4) Fire ...

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Abstract

The invention discloses a manufacturing process of a ceramic brick with the candy effect. The manufacturing process comprises the following steps of: applying overglaze on a blank body, applying candy dry-particle glaze by a glaze sprayer after applying the overglaze, then firing, and carrying out aftertreatment to obtain the ceramic brick with the candy effect. The ceramic brick with the candy effect has the advantages that the distribution of dry particles is uniform, the combination with the blank body is good, a final product shows soft luster under the light, and the surface has the texture and three-dimensional sense of sugar grains; simultaneously, the ceramic brick is vivid in texture, realistic in color and good in luster effect and is suitable for pavement of indoor and outdoor walls and floors. The method disclosed by the invention is high in finished-product rate and lower in manufacturing cost and has practical promotion value.

Description

technical field [0001] The invention relates to a manufacturing process of ceramic tiles, in particular to a manufacturing process of candy-effect ceramic tiles. Background technique [0002] The candy-effect ceramic tile is a kind of ceramic tile with a layer of dry particles on the surface of the green body. After firing, it will produce a decorative surface with candy particles, which makes it have a three-dimensional texture. The currently used dry particle sizes are different. In order to make the surface effect of ceramic tiles look more uniform, try to control the dry particle size within a relatively small range. [0003] The existing manufacturing process of candy-effect ceramic tiles mainly includes the following types: one is to apply dry granules on the surface of ceramic tiles in the form of dry distribution through a dry granulator. The distribution of dry particles is uneven, and sometimes agglomeration will occur; the second is to dot the surface of ceramic ...

Claims

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Application Information

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IPC IPC(8): C04B41/89C04B41/86
Inventor 李德英梁倩琼戴永刚喻劲军田剑兴温景辉钟一星谭静雯冯旭李兵
Owner GUANGDONG KITO CERAMICS GROUP CO LTD