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Production process of full-cotton knitted fabric

A production process, cotton knitting technology, applied in the field of fabric production, can solve the problems of not having high elastic performance, dull fabric luster, poor drape performance, etc., and achieve the effect of excellent drape performance and stable size and shape

Active Publication Date: 2014-09-17
JIANGSU DONGYUAN TEXTILE SCI & TECH IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the all-cotton knitted fabrics produced by conventional production processes that appear on the market do not have high elastic properties, the luster of the fabrics is dull, the cloth surface is less smooth, the dimensional stability is poor, and the drape performance is not good, which can no longer meet people's requirements for clothing fabrics. Require

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A production process of all-cotton knitted fabric, the process flow is as follows: weaving→turning→singeing→mercerizing→pretreatment→dyeing→dehydration→cutting→drying→silk finishing→finished product.

[0018] (1) During the weaving process, the yarn length is increased by 10-20% on the basis of the conventional weaving yarn length. For example: 40S / 1 cotton jersey, specification 120g, conventional yarn length 24cm / 100G, the yarn length in this process is 27.5cm / 100G, and the yarn length increases by 14.58%; in actual production, the weaving process can be completed on an ordinary circular machine Properly increasing the yarn length is conducive to the shrinkage of the fabric in the mercerizing process, and at the same time can keep the fabric with good elasticity.

[0019] (2) The purpose of singeing is to make the cloth surface smoother and improve the quality and grade of the fabric.

[0020] (3) During the mercerizing process, the mercerizing speed is 9m / min; the me...

Embodiment 2

[0025] A production process of all-cotton knitted fabric, the process flow is as follows: weaving→turning→singeing→mercerizing→pretreatment→dyeing→dehydration→cutting→drying→silk finishing→finished product.

[0026] (1) During the weaving process, the yarn length is increased by 10-20% on the basis of the conventional weaving yarn length. For example: 32S / 1 cotton jersey, specification 150g, conventional yarn length 25cm / 100G, the yarn length in this process is 28cm / 100G, and the yarn length increases by 12%; in actual production, the weaving process can be completed on an ordinary circular machine. Appropriately increasing the yarn length is conducive to the shrinkage of the fabric in the mercerizing process, and at the same time can maintain a good elasticity of the fabric.

[0027] (2) The purpose of singeing is to make the cloth surface smoother and improve the quality and grade of the fabric.

[0028] (3) During the mercerizing process, the mercerizing speed is 14m / min; ...

Embodiment 3

[0033] A production process of all-cotton knitted fabric, the process flow is as follows: weaving→turning→singeing→mercerizing→pretreatment→dyeing→dehydration→cutting→drying→silk finishing→finished product.

[0034] (1) During the weaving process, the yarn length is increased by 10-20% on the basis of the conventional weaving yarn length. For example: 26S / 1 cotton jersey, specification 170g, conventional yarn length is 27.6cm / 100G, the yarn length in this process is 30.4cm / 100G, and the yarn length increases by 10.14%; in actual production, it can be completed on an ordinary circular knitting machine Weaving process. Appropriately increasing the yarn length is conducive to the shrinkage of the fabric in the mercerizing process, and at the same time can maintain a good elasticity of the fabric.

[0035] (2) The purpose of singeing is to make the cloth surface smoother and improve the quality and grade of the fabric.

[0036] (3) During the mercerizing process, the mercerizing...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses a production process of a full-cotton knitted fabric. The production process of the full-cotton knitted fabric comprises the following steps: knitting, turning, singeing, mercerizing, carrying out pretreatment, dyeing, dewatering, slitting, drying, and smoothing and finishing to obtain a finished product. In the step of knitting, the length of yarns is increased by 10-20% on the basis of the normal knitted yarn length; in the step of mercerizing, a feasible mercerizing speed and a mercerizing formula are made, and the transverse breadth of the fabric is increased by 15-25% by overfeeding; in the step of carrying out pretreatment, caustic soda, alkali-proof refined penetrant, anticrease agent of cotton and hydrogen peroxide are selected; in the step of dyeing, the addition time of anhydrous sodium sulphate and the addition time of sodium carbonate are prolonged in comparison with the conventional addition time; in the step of smoothing and finishing, a smoothing and finishing agent is compounded by amino modified silicone oil and a water-based polyether type polyurethane finishing agent according to a weight ratio being (1.8:1)-(2.2:1). The production process of the full-cotton knitted fabric has the advantages that the full-cotton knitted fabric produced by the process has high elasticity and smooth hand feeling, and is bright and clean, good in size and shape stability and excellent in pendency performance.

Description

technical field [0001] The invention relates to a production process of an all-cotton knitted fabric, belonging to the field of fabric production. Background technique [0002] In recent years, with the development of science and technology and the improvement of people's living standards, people have higher requirements for the fabric quality of clothing fabrics such as feel, appearance, color, size and shape stability. However, the all-cotton knitted fabrics produced by conventional production processes that appear on the market do not have high elastic properties, the luster of the fabrics is dull, the cloth surface is less smooth, the dimensional stability is poor, and the drape performance is not good, which can no longer meet people's requirements for clothing fabrics. Require. Contents of the invention [0003] The technical problem to be solved by the present invention is: to provide a production process of all-cotton knitted fabric that can improve the fabric qua...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06M11/38D06M15/643D06M15/568D06P1/38D06P1/44D06P1/673D06P3/66D06B21/00D06M101/06
Inventor 徐卫民冯燕平陈庭春董涛涛李娟李慧兰
Owner JIANGSU DONGYUAN TEXTILE SCI & TECH IND
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