Wind turbine assembly line oil change system and method

An assembly line wind turbine technology, applied in wind power generation, wind engines, motors, etc., can solve the problems of bulky size, restrictions on popularization, security threats, etc., and achieve the effect of practical system structure, novel operation and high safety

Active Publication Date: 2017-02-15
内蒙古中科凌胜科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At the same time, as people pay more and more attention to the maintenance of wind power devices, and as the use time increases, the lubrication problem of the oil change target box of wind power devices becomes prominent, which will affect its normal use and cause a certain degree of safety damage. threaten
[0003] In advanced countries in Europe and the United States, wind power has been used for decades, the industrial chain is mature, and wind power service is a mature industry. In the United States, several professional service companies have been listed. An important business of Weiwei has been fully mechanized. However, the professional oil change equipment originated in the United States and Germany is expensive (about 2.5 million RMB per set), bulky and expensive to use, which restricts its promotion and use in China.
Moreover, in China, the traditional oil change method has low efficiency, slow oil change work, and unsatisfactory cleaning work, all of which are potential factors affecting the performance of wind power installations

Method used

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  • Wind turbine assembly line oil change system and method
  • Wind turbine assembly line oil change system and method
  • Wind turbine assembly line oil change system and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] see figure 1, the wind turbine assembly line oil change system includes high-altitude equipment cabin (22), waste oil barrels (1.1, 1.2, ..., 1.k), cleaning oil barrels (2.1, 2.2, ..., 2.m) and new oil barrels (3.1, 3.2,..., 3.n), characterized in that: a hoist (19) is installed next to the oil change target box in the high-altitude equipment cabin (22), and the hoist (19) has a drooping The lower end of root hook rope (15) connects a suspension hook (14); Described waste oil barrel (1.1,1.2,...,1.k), cleaning oil barrel (2.1,2.2,...,2.m) and new Oil barrel (3.1, 3.2,..., 3.n) top has hook ring I (12) and hook ring II (13) and connects a rope and can hang on the suspension hook (14), and its barrel wall Safety ring I (8) and safety ring II (10) are fixedly installed on one side, and safety ring III (9) and safety ring IV (11) are fixedly installed on the other side, with safety wire I (16) and safety wire II (21) can pass through four safety rings (8,9,10,11) respecti...

Embodiment 2

[0030] This embodiment is basically the same as Embodiment 1, and the special features are as follows:

[0031] The waste oil barrels (1.1, 1.2, ..., 1.k) are used to specially accommodate the waste oil in the oil change target box, which can be changed according to the size of the system scale k; the cleaning oil barrels (2.1, 2.2, ... , 2.m) is used to specially arrange the cleaning oil for cleaning and changing the target box body, which can be changed according to the size of the system scale n; the new oil barrel (3.1, 3.2, ..., 3.n) is used to specially arrange the replacement The new oil of oil target casing can change according to the size of system scale m; Described safety cable I (16) and safety cable II (21) are installed in parallel between high-altitude equipment compartment (22) and the ground, and have A certain pulling force ensures the safety during the oil change process. In case of an accident, the oil drum is detached from the hook, and the falling positio...

Embodiment 3

[0033] This wind turbine assembly line type oil change method adopts the above-mentioned system for oil change, and is characterized in that it includes the following operation process: waste oil extraction process, waste oil extraction process ends and cleaning process starts alternate process, cleaning process, cleaning process ends and new delivery process Alternate flow of oil process start and delivery of new oil flow.

[0034] see figure 2 , Waste oil extraction process: First, hang the empty waste oil barrel (1.1) with a hook, then turn on the pump unit to work normally and extract the waste oil in the oil change target box to the waste oil barrel (1.1), where it is extracted Use the hook to lift the empty waste oil barrel (1.2) at the same time as the waste oil; then the waste oil barrel (1.1) is full and the waste oil barrel (1.2) reaches the working position, and the pump unit is started to work normally and extract the oil change target The waste oil in the box go...

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Abstract

The invention relates to a flow line type oil changing system and method for a wind power generation set. The system comprises a waste oil drum, a cleaning oil drum, a new oil drum, a steel cable fixer, a tensioner, a safety ring, a lifting hook ring, a lifting hook, a hook rope, a safety steel cable, an hoister and a tower. The method includes: waste oil extraction, alternating between waste oil extraction and cleaning, cleaning, alternating between cleaning and new oil conveying, and new oil conveying. The oil changing system and method has the advantages that by the system and method, oil changing can be performed conveniently, and a large amount of oil changing time and labor can be saved; the safety steel cable is used, so that safe oil changing is achieved; the system is practical in structure and high in safety; the method is novel in operation, low in difficulty, high in efficiency, suitable for oil changing of various high-altitude mechanical devices, and especially suitable for occasions that the devices requiring oil changing are located at relatively-high positions.

Description

technical field [0001] The invention relates to an oil change system and method for a wind turbine, in particular to an oil change system and method for a wind turbine using an assembly line working mode and having high safety. Background technique [0002] In recent years, with the continuous progress of society, the continuous innovation of science and technology. my country's domestic wind power construction has advanced by leaps and bounds in the past few years. The total installed capacity is about to exceed 60,000 units by the end of 2013, and the current annual average installed capacity is 5-6,000 units, becoming the real world's largest wind power country. In the next 1-5 years, the maintenance of wind turbines in operation will soon form a modern high-tech service industry with huge capacity, among which the oil change work of the large-scale variable speed oil change target box is the most difficult. This service requires that hundreds of high-viscosity expired w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F03D80/70
CPCY02E10/72
Inventor 沈维汪潮张金艺王伟沈怡君
Owner 内蒙古中科凌胜科技有限公司
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