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Ultra thin waterproof shell battery integrated molding structure, production equipment and production method

A technology of waterproof casing and forming structure, applied in the direction of sealed casing, structural parts, battery pack components, etc., can solve the problems of fashionable and novel appearance of flexible wearable devices, no integrated molding process, difficult surface treatment process, etc. The effect of better hand feeling, reducing the thickness of the mobile phone and increasing the battery area

Active Publication Date: 2015-02-04
DONGGUAN HUAQING OPTICAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In 3C electronic products and wearable flexible products, plastic raw materials in injection molding need to be melted at high temperature before they can be flow-filled and molded (the melting temperature of plastic raw materials for structural parts is generally around 300°C), and the high temperature that existing batteries can withstand The temperature is around 100°C, and the maximum temperature is not more than 200°C. The battery cannot withstand the high temperature process limit of plastic molding. The existing 3C electronic products are combined with plastic structural parts by assembly methods, and there is no related integrated molding process.
[0005] At present, flexible wearable devices are mainly molded through soft rubber. Although soft rubber materials can meet the flexibility requirements, due to the limitations of the material itself, it is difficult to perform complex surface treatment processes on the surface, which cannot meet the appearance of 3C electronic products and future flexible wearable devices. The demand for fashion and novelty urgently requires a structure and its preparation process that can not only meet the flexible demand, but also perform complex surface treatment.

Method used

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  • Ultra thin waterproof shell battery integrated molding structure, production equipment and production method
  • Ultra thin waterproof shell battery integrated molding structure, production equipment and production method
  • Ultra thin waterproof shell battery integrated molding structure, production equipment and production method

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Embodiment Construction

[0048] Embodiments of the present invention will be described in detail below. It should be emphasized that the following description is only exemplary and not intended to limit the scope of the invention and its application.

[0049] refer to Figure 1 to Figure 4 , in one embodiment, the ultra-thin waterproof case battery integral molding structure includes a plastic case 1 and a thin-walled flexible battery 2 integrally injection-molded inside the plastic case 1, and the other side of the flexible battery 2 opposite to the plastic case 1 One side is covered with waterproof silica gel 3, and the waterproof silica gel 3 is provided with a feeding through hole. The electrode of the flexible battery 2 exposes an electrical contact 201 through the feeding through hole, and the electrical contact can be used to communicate with the main board installed in the casing electrical connection. The overall thickness of the flexible battery 2 can be as thin as about 0.36mm-0.60mm. Th...

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Abstract

The invention discloses an ultra thin waterproof shell battery integrated molding structure, production equipment and a production method. The ultra thin waterproof shell battery integrated molding structure comprises a plastic shell and a flexible battery which is integrally injected and formed at the inner side of the plastic shell. The other side of the flexible battery opposite to the plastic shell is covered by waterproof silica gel which is provided with a feeding through hole. The production equipment comprises a first mould part and a second mould part which are used for molding and shaping and at least a third mould part for silica gel shaping. The second mould part is used for placing the flexible battery. The first mould part and the second mould part are combined to form an injection molding cavity. The second mould part is internally provided with a local cooling system corresponding to the placing area of the flexible battery, and the local cooling system is used for preventing the overhigh temperature of the flexible battery in the process of injection molding. According to the ultra thin waterproof shell battery integrated molding structure, the ultra thin integrated molding structure with good waterproof performance can be realized, the ultra thin integrated molding shell is flexible, and various surface process can be carried out at the same time.

Description

technical field [0001] The invention relates to an ultra-thin waterproof case battery integrally formed structure, manufacturing equipment and a manufacturing method. Background technique [0002] 3C electronic products (computer (Computer), communication (Communication) and consumer electronics (Consumer Electronic)) thinner, flexible, waterproof is the future development trend and necessary for wearable devices. For example, today's mid-to-high-end mobile phones have two characteristics of ultra-thin and waterproof, and are also limited by the thick characteristics of traditional batteries (generally 5mm, ultra-thin batteries are above 3.5mm), and more than 50% of the overall structure The thickness of the mobile phone is occupied by the battery, and there is no room for optimization of the remaining mobile phone structure, which seriously restricts the development needs of thin and light mobile phones. At present, the thickness of the world's thinnest mobile phone is 5.75...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H05K5/02H05K5/06H01M2/02H01M50/121H01M50/136H01M50/14
CPCH05K5/0217H05K5/0247H05K5/065H01M50/10H01M50/183Y02E60/10
Inventor 唐臻谢守德王长明贾智亚
Owner DONGGUAN HUAQING OPTICAL TECH
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