Thermoplastic composite board and manufacturing method thereof

A manufacturing method and composite board technology are applied in the fields of composite board and its manufacturing, thermoplastic composite board and its manufacturing field, which can solve the problems of many accessories required for installation, reducing the service life of the guardrail board, and being prone to damage, and achieving convenient transportation. and storage, facilitate the installation of guardrails, and reduce the effect of use

Active Publication Date: 2012-07-11
华瀚管道系统科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the guardrail scheme of the above-mentioned steel-plastic composite material, the method of molding and compounding cannot be continuously produced, resulting in low production efficiency; the process of extruding on the surface of the corrugated steel guardrail board is relatively complicated, which increases the cost
More importantly, there is a problem of compatibility between the two materials of plastic steel, resulting in low peel strength between plastic steel and plastic steel, which is easy to be separated during use and installation, so that the strength and toughness of the guardrail board are insufficient and cannot reach The use requirements are not easy to be damaged; and the shrinkage coefficients of plastic and steel materials are different in thermal expansion and cold contraction. After thermal expansion and cold contraction between plastic and steel, there will be relative slippage between the two materials, so that there will be gaps in the joint surface of the two, which will cause Moisture enters from the damaged part of the material surface along the gap of the joint surface to corrode the internal steel, reducing the service life of the guardrail and causing safety hazards
Moreover, the above-mentioned plastic-steel guardrails are all hard guardrails, or because the plastic-steel guardrails are easy to separate and cannot be rolled and bent, it is inconvenient to transport and store, and because the length of the guardrail board is limited, many accessories are required for installation, making the installation cumbersome

Method used

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  • Thermoplastic composite board and manufacturing method thereof
  • Thermoplastic composite board and manufacturing method thereof
  • Thermoplastic composite board and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] Embodiment 1, as figure 1 , 2 As shown, a thermoplastic composite board has a set transverse width, a board that extends continuously in the longitudinal direction and can be rolled into a roll by a winding device, that is, the thermoplastic composite board is set according to the requirements of on-site installation. The width of the thermoplastic composite board , through continuous production to obtain ultra-long sheets of unlimited length, for the convenience of transportation and storage, thermoplastic composite sheets can be rolled into rolls, unfolded when laying, and cut on site as needed to obtain a certain length of thermoplastic composite sheets. Thermoplastic composite panels can also be cut to length during production to obtain thermoplastic composite panels one by one.

[0046] The thermoplastic composite board includes a reinforced skeleton 4 covered with a thermoplastic material layer, and the reinforced skeleton 4 and the thermoplastic material layer a...

Embodiment 2

[0057] Embodiment 2, the manufacturing method of thermoplastic composite panel, comprises the following steps:

[0058] (1) Leveling the curved surface of the continuously conveyed reinforced skeleton, and degreasing and rust-removing treatment on the surface of the reinforced skeleton. Firstly, the roll-shaped profiles used as reinforced skeletons are continuously unfolded, and the curved surface of the continuously conveyed reinforced skeleton is leveled. For metal profiles, it is necessary to scrape off the burrs on the edges of the metal profiles; before or after leveling treatment, it is necessary to degrease and derust the surface of the reinforced skeleton, or to degrease the surface of the reinforced skeleton before and after the leveling treatment Rust treatment. Degreasing and derusting treatment is to use friction to remove rust on the surface of the reinforced skeleton and other impurities deposited on the surface of the reinforced skeleton, and remove the debris ...

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Abstract

The invention discloses a thermoplastic composite board and a manufacturing method thereof. The thermoplastic composite board has set lateral width, longitudinally and continuously extends, and is coiled into a roll or is cut into blocks. The thermoplastic composite board comprises an enhanced skeleton, wherein a thermoplastic material layer is covered out of the enhanced skeleton. The manufacturing method comprises the following steps: (1) leveling the surface bend of the continuously-conveyed enhanced skeleton, and carrying out unoiling and derusting processing; (2) heating the enhanced skeleton, coating conglutinant resin material, and forming a binding layer after the conglutinant resin material is solidified; (3) conveying the enhanced skeleton to a formed mould, extruding the thermoplastic material, and successively coating out of the binding layer to obtain the board; and (4) shaping the board to obtain the thermoplastic composite board. The thermoplastic composite board disclosed by the invention has equivalent strength and rigidity and equivalent buffer performance, and can achieve good safety protection effect. The manufacturing method has the advantages of high production efficiency, simple technology and low production cost.

Description

technical field [0001] The invention belongs to the technical field of composite materials, and relates to a composite board and a manufacturing method thereof, in particular to a thermoplastic composite board and a manufacturing method thereof. Thermoplastic composite panels are suitable for large site enclosure or traffic enclosure, and are mainly used for the safety protection of livestock breeding, large residential areas, highways, large industrial bases and large entertainment venues. Background technique [0002] In large-scale field enclosure and traffic enclosure, it is necessary to use protective panels or guardrails, such as for livestock breeding in agriculture, large residential areas, highways, bridges, large industrial bases and large entertainment venues such as racetracks, racing tracks, etc. safety anti-collision facilities. [0003] Taking the traffic enclosure as an example, the road anti-collision barriers are mainly used, which are mainly used for the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B5/00B32B7/12B32B37/12B32B37/06B32B37/10B29C48/154B29C48/21
CPCB29C70/46B32B37/12B29C47/06B32B37/06B32B7/12B29C47/02B29C47/065B29C47/025B32B5/00B32B37/10B29C48/154B29C48/21
Inventor 唐菊娣
Owner 华瀚管道系统科技有限公司
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