Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Forming die of outdoor mutual inductor, and casting fixing and sealing method of outdoor mutual inductor

A technology for forming molds and transformers, applied in the manufacture of inductors/transformers/magnets, electrical components, circuits, etc., can solve the problems of weak bonding at the joint, excessive partial discharge, cracking and insulation at the joint, etc., to prevent personal safety. The effect of causing threats, reducing unit energy consumption, and reducing mold investment

Inactive Publication Date: 2015-04-22
XUCHANG YONGXIN ELECTRIC
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] 10 kV castable current transformers are widely used in power equipment such as switch cabinets. At present, outdoor 10 kV transformers are usually divided into two or more times of resin casting and sealing, and then the outdoor 10 kV transformers can only be completed after silicone encapsulation. The result of such two or more pouring and sealing methods is: more pouring or injection molds are invested; the workload and work intensity are large; the energy consumption per unit of the finished product is high; the man-hours of the finished product manufacturing unit are many; Cavitation is prone to occur in the joint part of the first pouring, causing partial discharge to exceed the standard; the joint part of two or more pourings is not firmly bonded, and gaps appear, causing cracks in the joint part, resulting in a decrease in the insulation degree, which often causes the transformer to be broken down. Damage to connected secondary equipment and threats to personal safety
This needs to address the problems caused by the multiple casting and sealing of the original outdoor 10 kV transformer, and improve the resin casting and sealing method of the transformer in the production process to improve production efficiency and reduce the unit energy consumption and waste products of the product rate, improve its insulation degree, and prevent outdoor transformers from being broken down due to high voltage, posing a threat to personal safety

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Forming die of outdoor mutual inductor, and casting fixing and sealing method of outdoor mutual inductor
  • Forming die of outdoor mutual inductor, and casting fixing and sealing method of outdoor mutual inductor
  • Forming die of outdoor mutual inductor, and casting fixing and sealing method of outdoor mutual inductor

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0023] Combine below Figure 1 to Figure 4 The structure and working process of the present invention are further described.

[0024] The forming mold of the outdoor transformer of the present invention includes an upper mold 1 and a lower mold 2 for surrounding a mold cavity 15, and an outlet for placing a transformer coil 3 is provided at the position where the upper mold 1 and the lower mold 2 are connected 6 outlet holes 5, the upper mold 1 is provided with a pouring hole 11 and an exhaust hole 12 communicating with the mold cavity, and a mold core 4 is arranged in the mold cavity 15, and the mold core 1 The upper and lower ends are respectively connected with the upper mold 1 and the lower mold 2. The upper mold 1 is provided with an upper groove 16 that matches the upper end 4-1 of the mold core. -3 matching lower groove 17, the part 4-2 of the mold core 4 located in the mold cavity 15 is cylindrical, this structure design is convenient for the gap between the transform...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a forming die of an outdoor mutual inductor, and a casting fixing and sealing method of the outdoor mutual inductor. The forming die comprises an upper die and a lower die which are used for forming a die cavity, the upper die is provided with a casting hole connected with the die cavity and an air outlet, a die core is arranged in the die cavity, the upper end and the lower end of the die core are connected with the upper die and the lower die respectively, the upper end and the lower end of the die core are jointed into the upper groove of the upper die and the lower groove of the lower die respectively, and the part of the die core positioned in the die cavity is cylindrical in shape; and a group of fixed pillars for supporting mutual inductor coils is arranged in the die cavity surrounding the die core, the fixed pillars are fixedly connected with the lower die, and the upper end of each of the fixed pillars is provided with a stepped clamping platform for jointing the external edge and the lower edge of each of the mutual inductor coils. The forming die and the method improve the resin casting fixing and sealing efficiency of the outdoor mutual inductor, reduce the unit energy consumption and the defective index of the outdoor mutual inductor and improve the insulation degree of the outdoor mutual inductor.

Description

technical field [0001] The invention belongs to the technical field of manufacturing outdoor transformers, and in particular relates to a forming mold of an outdoor transformer and a casting and sealing method thereof. Background technique [0002] 10 kV castable current transformers are widely used in power equipment such as switch cabinets. At present, outdoor 10 kV transformers are usually divided into two or more times of resin casting and sealing, and then the outdoor 10 kV transformers can only be completed after silicone encapsulation. The result of such two or more pouring and sealing methods is: more pouring or injection molds are invested; the workload and work intensity are large; the energy consumption per unit of the finished product is high; the man-hours of the finished product manufacturing unit are many; Cavitation is prone to occur in the joint part of the first pouring, causing partial discharge to exceed the standard; the joint part of two or more pouring...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B29C39/26B29C39/10H01F41/00
Inventor 张松涛周晓默刘学志于金要彭付强刑文化
Owner XUCHANG YONGXIN ELECTRIC
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products