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Preparation method of extrusion-molded closed-end reaction-sintered silicon carbide ceramic tube

A technology of sintered silicon carbide and extrusion molding, which is applied in the field of preparation of extrusion-molded closed-end reaction-sintered silicon carbide ceramic tubes, can solve the problems of cumbersome process, low product density, and low production efficiency, and achieve uniform microstructure and simplified Grouting process, the effect of high production efficiency

Active Publication Date: 2017-01-11
浙江东新新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The main molding processes of reactive silicon carbide thermal radiation heating tubes and thermocouple protection tubes include grouting molding and hot die-casting molding. The grouting molding process is very mature. The grouting molding requires that the slurry must be high-solid and low-viscosity. Generally, SiC with different particle sizes is selected. Micropowder is used for particle size grading, the selected SiC particles are relatively coarse, and the general process of grouting molding is cumbersome, the production cycle is long, the product density is low, and the green body density uniformity is poor, resulting in poor oxidation resistance at high temperatures and short service life. Hot die casting is suitable for the production of large-scale products, and the investment in production equipment is large and the production efficiency is low

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048]Embodiment 1, the preparation method of extrusion molding closed end reaction sintered silicon carbide pipe (one end closed), the following steps are carried out in sequence:

[0049] 1), ingredients:

[0050] The base material is composed of the following components by weight: 80wt% particle size distribution silicon carbide micropowder and 20wt% carbon / graphite particles;

[0051] The size-graded silicon carbide powder is composed of silicon carbide powder I with a weight content of 50 wt% and silicon carbide powder II with a weight content of 50 wt%. The particle size of the silicon carbide powder I is 10 μm, and the silicon carbide powder II The particle size is 3μm;

[0052] The carbon / graphite particles are composed of 80wt% petroleum coke (99% purity) and 20wt% colloidal graphite powder (98.5% purity) by weight, and the average particle diameter of the petroleum coke is 2 μm , the average particle size of colloidal graphite is 1.5 μm;

[0053] Tetramethylammoni...

Embodiment 2

[0071] Example 2, the preparation method of extrusion molding closed end reaction sintered silicon carbide pipe,

[0072] Change the ingredients in step 1) as follows:

[0073] The base material is composed of the following components by weight: 85% by weight of silicon carbide fine powder with particle size distribution and 15% by weight of carbon / graphite particles.

[0074] All the other contents are equal to embodiment 1.

[0075] After testing, the sintered density of the obtained silicon carbide ceramic tube is 3.05g / cm 3 , 10MPa air pressure test has no leakage, the straightness tolerance is within 1mm / m, and the detected free silicon content is 10wt%. The service life of the thermocouple protection sleeve in the magnesium-aluminum alloy smelting furnace is 200 days, and there is no local severe oxidation and corrosion during use; while the service life of the thermocouple protection tube of the same specification is 180 days. And there will be severe oxidation local...

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PUM

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Abstract

The invention discloses a preparation method of an extrusion-molded closed end reaction sintered silicon carbide ceramic pipe. The preparation method comprises the following steps: forming a base material by the following components in content by weight: 65-90 percent of grain size distributed silicon carbide micro-powder and 10-35 percent of carbon / graphite particles; uniformly stirring the grain size distributed silicon carbide micro-powder, the carbon / graphite particles, tetramethyl ammonium hydroxide, water-soluble resin, high-polymer polysaccharide, a lubricating agent and deionized water, hermetically ageing for 1-5 days at room temperature to obtain a slurry material, pugging and ageing in vacuum and then performing extrusion molding to obtain a pipe blank; drying the pipe blank in the shade, shaping, firstly drying by microwave and then performing high-temperature siliconing sintering to obtain the silicon carbide ceramic pipe. The silicon carbide ceramic pipe prepared by the method disclosed by the invention is high in density and uniform in structure.

Description

technical field [0001] The invention relates to a method for preparing a closed-end reaction sintered silicon carbide ceramic tube by extrusion. Background technique [0002] With the development of science and technology, the efficient use of energy and high-temperature temperature measurement technology have received more and more attention from the country. Carbon black production furnaces, stainless steel and alloy smelting furnaces, in order to prevent contact with oxidation or introduce impurity pollution, generally use sealed heating, insert heating tubes in the middle of heated organic gases, metals, and liquids, and seal one end of the heating tubes. The inside of the heating tube is heated by resistance wire, liquefied natural gas or high-temperature liquid as a material that does not react with the contact object. With the development of temperature measurement technology, thermocouple protection tubes play an important role in the temperature measurement process...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/565C04B35/622
Inventor 郑浦杨新领任付生孟勇
Owner 浙江东新新材料科技有限公司
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