Method for producing double-zero aluminum foil blank by ultrasonic casting and rolling

A double-zero aluminum foil, cast-rolling technology, which is applied in the field of ultrasonic casting-rolling to produce double-zero aluminum foil blanks, can solve the problems affecting product quality and increase the number of pinholes in double-zero aluminum foil products, and achieve good grain refinement effect and pinhole The effect of less number and less breakage

Active Publication Date: 2016-08-24
JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although adding a grain refiner in the casting and rolling process can improve the uniformity of the billet structure and refine the grain, but because the grain refiner itself also exists as an impurity, it will also increase the number of pinholes in the final double-zero aluminum foil product , affecting product quality

Method used

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  • Method for producing double-zero aluminum foil blank by ultrasonic casting and rolling
  • Method for producing double-zero aluminum foil blank by ultrasonic casting and rolling

Examples

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Effect test

Embodiment 1

[0013] A method for producing double-zero aluminum foil blanks by ultrasonic casting and rolling is carried out according to the following process steps:

[0014] (1) Melting: According to the chemical composition of the 1235 alloy, the raw materials are weighed and the ingredients are weighed. First, the aluminum ingots are added to the melting furnace. The medium is refined, the refining time is more than 30min, and the composition analysis is done by sampling, the supplementary material is calculated and the alloy additive is added, and the refining, stirring and slag removal are carried out again until the composition reaches the standard. The alloy composition weight ratio of this embodiment is Si:0.13%, Fe : 0.46%, Cu: 0.015%, Mn: 0.01%, Mg: 0.01%, Zn: 0.02%, Ti: 0.03%, Al: 99.33%.

[0015] (2) Refining, filtering, and degassing in the guide furnace and static furnace: before the furnace guide, the molten aluminum obtained in step 1 is firstly refined and slag removed. ...

Embodiment 2

[0024] A method for producing double-zero aluminum foil blanks by ultrasonic casting and rolling is carried out according to the following process steps:

[0025] (1) Melting: According to the chemical composition of the 8079 alloy, the raw materials are weighed and the ingredients are weighed. First, the aluminum ingots are added to the melting furnace. The medium is refined, the refining time is more than 30min, and the composition analysis is done by sampling, the supplementary material is calculated and the alloy additive is added, and the refining, stirring and slag removal are carried out again until the composition reaches the standard. The alloy composition weight ratio of this implementation example is Si:0.14%, Fe : 1.1%, Cu: 0.02%, Zn: 0.03%, Ti: 0.04%, Al: 98.67%. (2) Refining, filtering, and degassing in the guide furnace and static furnace: before the furnace guide, the molten aluminum obtained in step 1 is firstly refined and slag removed. The furnace temperatu...

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Abstract

The invention relates to preparation of an aluminum alloy materials, and to a method for producing a double-zero aluminum foil blank through ultrasonic casting-rolling. The method comprises the following steps: 1), smelting, namely, matching and smelting according to components of an alloy; 2), leading into a furnace, refining in a stand furnace, filtering, and degassing; 3), casting-rolling, namely, by using a multi-stage diversion block as a front casting-rolling box nozzle, inserting an ultrasonic coupling head into a front box aluminum liquid with the inserting depth of 10-15mm, aligning the coupling head right to a casting nozzle opening, powering on an ultrasonic generator, and introducing ultrasonic waves without grain refiner. Due to the adoption of a high-temperature ultrasonic technique, a conventional grain refiner is replaced, a very good grain refining effect is achieved, the uniformity and the degassing effect of melt are improved, the requirements of high uniformity, and high cleanness and grain refining on blank tissue of high-quality double-zero aluminum foil can be met; a double-zero aluminum foil product prepared from the blank is small in needle hole number, not easy to crack and can meet relatively high use requirements.

Description

technical field [0001] The invention relates to the manufacture of aluminum alloy materials, and relates to a method for producing double-zero aluminum foil blanks by ultrasonic casting and rolling. Background technique [0002] Double-zero aluminum foil is an aluminum foil with two zeros after the decimal point when its thickness is measured in mm, usually an aluminum foil with a thickness less than 0.0075mm, mainly used in electronics, packaging and other industries. Double-zero aluminum foil has almost all the characteristics and functions of aluminum foil, and its consumption accounts for more than 90% of the aluminum used in packaging. Domestic production of double-zero aluminum foil mostly uses cast-rolled billets, which have a greater advantage in production costs compared with foreign hot-rolled billets. However, the double-zero aluminum foil produced by the traditional casting and rolling process often has too many pinholes and is easily broken during use, which ca...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C1/02C22C21/00B22D11/11
Inventor 董则防万宝伟汪波莘明哲张洋
Owner JIANGSU DINGSHENG NEW MATERIAL JOINT STOCK CO LTD
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