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Processing method of inner clamp rotation blocks in bending machine die special for special R-shaped sheet materials

A processing method and technology of turning blocks, which are applied in forming tools, metal processing equipment, manufacturing tools, etc., can solve the problems of direct fracture, wear, and low processing accuracy of special R-type plates, and achieve the effect of high hardness and long life.

Active Publication Date: 2015-08-26
ANHUI LIYUAN NUMERICAL CONTROL CUTTING TOOL & PATTERNS MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0014] In view of the inability to process special R-shaped plates at one time in the prior art and the low processing accuracy of the prior art, the inventor designed a special bending machine mold for special R-shaped plates, but the inner card rotating block has been used many times. After that, it is prone to breakage and wear at the water chestnut at the junction of the second inner surface of the rotating block and the top surface of the rotating block, and the intersection of the first outer surface of the rotating block and the bottom surface of the rotating block and the first inner surface of the rotating block. Cracks or direct fractures appear at the intersection of the second inner surface. The present invention provides a processing method for the inner card rotating block in the mold of the special bending machine for special R-shaped plates, which can make the part have higher hardness and long service life.

Method used

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  • Processing method of inner clamp rotation blocks in bending machine die special for special R-shaped sheet materials
  • Processing method of inner clamp rotation blocks in bending machine die special for special R-shaped sheet materials
  • Processing method of inner clamp rotation blocks in bending machine die special for special R-shaped sheet materials

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Experimental program
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Effect test

Embodiment 1

[0047] Such as figure 2 , image 3 , Figure 4 and Figure 5 As shown, a special R-type plate special bending machine mold is designed, including an upper mold and a lower mold, of which:

[0048] From top to bottom, the upper mold is the upper mold clamping part 1, the upper mold body 2 and the upper mold bottom surface 3; the upper mold bottom surface 3 is composed of five surfaces, which are the first inclined surface 31, the Two slopes 32, semicircle arc surface, the second slope 32 and the first slope 31, the angle between the first slope 31 and the vertical direction is 70°; the angle between the first slope 31 and the second slope 32 is 105°; the line connecting the two endpoints of the semicircular arc surface is parallel to the horizontal plane; figure 2 shown.

[0049] The lower mold includes an inner card rotating block 4, a briquetting block 5, a bolt 7 and a lower mold body 9, and the structure is as follows: image 3 Shown; Lower mold body 9 upper side mi...

Embodiment 2

[0069] Same as embodiment 1, the difference is that the included angle between the second inner surface 44 of the rotating block and the horizontal plane inside the rotating block in the processed device is 70°. In the processing method of the internal card rotating block, the components and mass percentages of the forged blank in step (1) are: C: 0.38%, Mn: 0.77%, Si: 0.35%, S: ≤0.020%, P: ≤0.025% , Cr: 1.78%, Mo: 0.85%, Sc 2 o 3 : 0.05%, the balance is Fe; its annealing temperature is 810 ℃ in the step (2), and the annealing time is 5h, carries out air cooling after being cooled to 540 ℃ in the annealing furnace; In the step (4), heat preservation after first heating to 620 ℃ 1h, then heat to 810°C for 30min, then heat to 870°C, hold for 1h and then quench. The temperature of cryogenic treatment is -195°C, keep for 2h, and then temper at 190°C. The hardness of the inner card rotating block obtained is HRC58, and there is no crack through the magnetic particle inspection. ...

Embodiment 3

[0071] Same as embodiment 1, the difference is that the included angle between the second inner surface 44 of the rotating block and the horizontal plane inside the rotating block in the processed device is 80°. In the processing method of the internal card rotating block, the components and mass percentages of the forged blank in step (1) are: C: 0.43%, Mn: 0.72%, Si: 0.45%, S: ≤0.020%, P: ≤0.025% , Cr: 1.83%, Mo: 0.95%, Sc 2 o 3 : 0.03%, the balance is Fe; its annealing temperature is 840 ℃ in the step (2), and the annealing time is 3h, carries out air cooling after being cooled to 630 ℃ in the annealing furnace; In the step (4), heat preservation after first heating to 540 ℃ 2h, then heated to 840°C and kept for 20min, then heated to 890°C, kept for 0.5h and then quenched. The temperature of cryogenic treatment was -205°C, kept for 1h, and then tempered at 170°C. The hardness of the inner card rotating block obtained is HRC58, and there is no crack through the magnetic pa...

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Abstract

The invention discloses a special bending machine mould for a special R-type plate. The mould belongs to the field of mould design. The device comprises an upper mould and a lower mould; the upper mould comprises an upper mould clamping part, an upper mould body and an upper mould bottom surface in sequence from top to bottom; the lower mould comprises an inner clamping rotation block, a pressure block, a bolt and a lower mould body. Due to the adoption of the mould, a work piece to be processed can be processed at one time, the precision is high, secondary manual processing is not needed, the surface of the work piece is not damaged, the operation is convenient, and the cost is low. Meanwhile, the invention also provides a processing method of an inner clamping rotation block in the special bending machine mould for the special R-type plate, the processed inner clamping rotation block has higher hardness, toughness and wear resistance, the inner clamping rotation block is still used normally after being processed and used for 10,000 times, and the service life is long.

Description

[0001] The present invention is a divisional application of the patent application number: 201310673126.0, and the patent name is: a special R-shaped plate bending machine mold and its parts processing method. technical field [0002] The invention belongs to the field of mold design, and in particular relates to a processing method for an inner card rotating block in a mold of a special bending machine for special R-shaped plates. Background technique [0003] The bending machine mold is a tool used by the bending machine to process and form the sheet. This tool is composed of various parts, and different molds have different parts. It mainly realizes the processing of the shape of the article through the change of the physical state of the formed material. Under the action of the pressure of the bending machine, the blank becomes a workpiece with a specific shape and size through the mutual guidance of the upper mold and the lower mold of the bending machine. In the actua...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D37/20
CPCB21D37/20
Inventor 张迎年
Owner ANHUI LIYUAN NUMERICAL CONTROL CUTTING TOOL & PATTERNS MFG