Powerful casting technology for aluminum alloy wheels

A casting process and aluminum alloy technology, which is applied in the field of aluminum alloy wheel manufacturing industry, can solve the problems that the aluminum liquid cannot be discharged smoothly, the cooling control principle is not seen, and it is not conducive to mass production, so as to shorten the die casting time and reduce the gate removal process. , The effect of improving the utilization rate of materials

Active Publication Date: 2015-09-16
秦皇岛燕大现代集成制造技术开发有限公司
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Problems solved by technology

[0006] Patent application number: 201210328935.3 discloses "Gravity Pressure Casting of Aluminum Alloy Wheels". The casting position of this invention is the center side opening casting, which is different from the casting position of the present invention. The remaining side casting pipeline of this patent is lower than the inner wheel lip height The aluminum liquid cannot be discharged smoothly, which is not conducive to mass production; the invention

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  • Powerful casting technology for aluminum alloy wheels
  • Powerful casting technology for aluminum alloy wheels

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[0025] Specific implementations are described in detail below in conjunction with the drawings (this embodiment is a further description of the present invention, rather than any limitation on the present invention).

[0026] Attached figure 1 To explain the implementation rules, take a 16X6.5 inch aluminum alloy wheel as an example, the casting process using this process is:

[0027] (1) First, preheat the mold, the mold preheating temperature is 280℃, the aluminum alloy material is A356, and the heating temperature of the molten aluminum is 700℃, such as figure 1 As shown, the casting mold is first installed on the casting machine before work. The upper mold (1-8) and the top plate are connected to the casting machine slider (1-1) through the connecting support (1-21), and the bottom mold (1 -11) Installed to the upper side of the casting machine table (1-14) through the mold bottom plate (1-12), and the side mold (1-9) is connected with the side mold cylinder of the casting m...

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Abstract

The invention discloses a powerful casting technology for aluminum alloy wheels. The powerful casting technology aims at solving the problems that in traditional low-pressure casting and gravity casting of the aluminum alloy wheels, the feeding capacity is weak, the strength of castings is low, and the ductility is low. According to the powerful casting technology for the aluminum alloy wheels, under the condition that materials are not changed, as the casting technology is changed, the application effects of increasing density, strength, the ductility, the material use rate and the production rate are achieved. The powerful casting technology is characterized in that conventional cast aluminum is smelted to be within a casting temperature range, casting is completed in an air-entrapment-free flow guide and speed-control mold filling mode, real-time powerful feeding in the solidification process is carried out on molten aluminum sealed in a cavity through a feeding pressurizing mechanism, a mold temperature control measure point and cooling-channel distribution method is given based on the sequential-solidification and rapid-cooling thought, and necessary conditions are provided for obtaining the castings with the tiny grain size and smoothly implementing powerful feeding.

Description

technical field [0001] The invention belongs to the technical field of light alloy forming, and its application field belongs to the manufacturing industry of aluminum alloy wheels. Background technique [0002] At present, the forming process of aluminum alloy wheels at home and abroad is mainly based on casting process, and commonly used casting processes include low-pressure casting and gravity casting. The low-pressure casting process is that the aluminum liquid is located in the holding furnace under the mold. Through the action of low-pressure gas pressure, the aluminum liquid enters the mold cavity from bottom to top along the liquid riser to complete the mold filling, and is solidified and low-pressure replenishment under the action of low-pressure gas pressure. shrink to form the wheel. Gravity casting relies on gravity to fill the mold from top to bottom, and also depends on the gravity of the liquid at the gate or the gravity of the liquid in the specially set fe...

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Application Information

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IPC IPC(8): B22D18/02
Inventor 孙惠学李建刘鑫鑫
Owner 秦皇岛燕大现代集成制造技术开发有限公司
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