Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Die-casting process for roller support of washing machine

A technology of roller bracket and die-casting process, applied in the field of machinery, can solve the problems of easy formation of stomata defects, difficulty in meeting strength requirements, and reduction in product strength when entangled in air.

Inactive Publication Date: 2015-11-25
WUXI HEBANG METAL PROD
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In the traditional high-pressure casting process of the washing machine roller bracket, the alloy liquid is ejected from the gate at a high speed during die-casting, so it is inevitable that the air will be entangled and easily form pore defects, which will reduce the strength of the product, which makes it difficult for traditional die-casting to meet the strength requirements. higher product

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0009] The specific steps of the washing machine roller bracket die-casting process involved in the present invention are as follows: low-speed injection-high-speed injection-boosting-mold opening-ejection-ejection delay-return.

[0010] 1. Injection speed: Under low-speed die-casting conditions, the ingate speed is low, so that the molten metal fills the cavity in a laminar flow state, the residual gas in the cavity can be discharged smoothly, and the pore defects are greatly reduced. However, it also makes the metal liquid stay in the pressure chamber for too long, and the heat loss is more. In the high-speed filling stage, and because of the relatively low filling speed, the metal liquid cools and solidifies rapidly when it reaches the cavity, and the filling capacity decreases, which is easy Cause defects such as cold insulation and insufficient pouring. In this regard, by appropriately increasing the low-speed injection speed from 0.15m / s to 0.25m / s, the high-speed inject...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention provides a die-casting process for a roller support of a washing machine. The die-casting process comprises the steps of low-speed injection, high-speed injection, pressurization, die opening, ejection, ejection delay and stroke returning; the speed of the low-speed injection is 0.25 m / s; the speed of the high-speed injection is 0.5 m / s; the starting point of the high-speed injection is 400 mm; the thickness of an inner sprue is 5.2 mm; the pouring temperature is 680-690 DEG C; the thickness of a scum riser opening is 2.3 mm; the fit tolerance of an ejection rod is 0-0.015 mm. By means of the die-casting process for the roller support of the washing machine, air is prevented from being drawn into molten metal, and therefore the special requirements of a support product that the air hole ratio is low, the heat treatment can be conducted, and the strength is high can be met.

Description

technical field [0001] The invention relates to a die-casting process of a washing machine roller bracket, which belongs to the technical field of machinery. Background technique [0002] Die casting is a fast-growing special casting method with less cutting and no cutting in modern metal processing technology. It is the process of filling the mold with molten metal at high pressure and high speed, and crystallizing and solidifying under high pressure to form a casting. High pressure and high speed are the main characteristics of die casting. The commonly used pressure is tens of megapascals, the filling speed (inner gate speed) is about 16-80 m / s, and the time for the liquid metal to fill the mold cavity is extremely short, about 0.01-0.2 seconds. [0003] Because the products produced by this method have the advantages of high production efficiency, simple process, high tolerance level of castings, good surface roughness, high mechanical strength, can save a lot of mecha...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22D17/00
Inventor 邓义增
Owner WUXI HEBANG METAL PROD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products