A Method for Nondestructive Evaluation of Residual Stress by Ultrasonic Water Immersion

A technology of residual stress and ultrasound, which is applied in the direction of analyzing solids using sound waves/ultrasonic waves/infrasonic waves, can solve problems such as inability to respond to material residual stress, inability to realize automatic measurement, difficulty in moving probes, etc., to achieve non-destructive testing, improve detection efficiency and Accuracy, the effect of low measurement cost

Active Publication Date: 2018-03-09
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Summary
  • Abstract
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  • Application Information

AI Technical Summary

Problems solved by technology

However, the current ultrasonic residual stress measurement technology has the following two problems: first, the measurement depth of the critical refraction longitudinal wave method is relatively shallow, and the critical refraction longitudinal wave method uses critical refraction longitudinal waves that propagate within an ultrasonic wavelength range below the surface of the material to evaluate the depth of the material. The maximum measurement depth is no more than 10mm, which cannot reflect the residual stress inside the material; the second problem is that the detection efficiency of the ultrasonic stress measurement by the transverse wave method is too low, and the ultrasonic residual stress measurement by the transverse wave method requires a special coupling agent with a high viscosity , each measurement position needs to rotate the probe, a single measurement takes a long time, and the probe is difficult to move, and continuous automatic measurement cannot be realized

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] The grade is 7A85 aluminum alloy forging, length 350mm, width 240mm, thickness 100mm. The detection steps are as follows:

[0063] (1) Calibration

[0064] 1.1 Sampling

[0065] Select the sampling material according to the material to be tested, select the sampling material with the same grade and specification as the material to be tested, or directly take a part of the material to be tested as the sampling material, and take a piece of the sampling material with a length of a=50mm and a width of b=40mm , the thickness s is a square sample of the thickness of the sampling material, and the thickness direction of the sample is the same as that of the sampling material;

[0066] 1.2 Calibration

[0067] 1.2.1 Connecting Devices

[0068] The output interface and synchronous interface of the pulse signal generator are respectively connected with the input interface and synchronous interface of the multi-channel digital oscilloscope through coaxial cables; receiving i...

Embodiment 2

[0088] The rolled steel plate of the grade Q345 is 1000mm long, 400mm wide and 50mm thick. The detection steps are as follows:

[0089] (1) Calibration

[0090] 1.1 Sampling

[0091] Select the sampling material according to the material to be tested, select the sampling material with the same grade and specification as the material to be tested or directly take a part of the material to be tested as the sampling material, and take a piece of the sampling material from which the length a=20mm and the width b=30mm , the thickness s is a square sample of the thickness of the sampling material, and the thickness direction of the sample is the same as that of the sampling material;

[0092] 1.2 Calibration

[0093] 1.2.1 Connecting Devices

[0094] The output interface and synchronous interface of the pulse signal generator are respectively connected with the input interface and synchronous interface of the multi-channel digital oscilloscope through coaxial cables; receiving ...

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Abstract

The invention belongs to the field of nondestructive testing and relates to a method for nondestructively evaluating residual stress by ultrasonic water immersion. The present invention utilizes the advantages of high ultrasonic longitudinal wave penetration to ensure the response to the residual stress inside the material, overcomes the shortcoming of insufficient penetration depth of the critical refraction longitudinal wave method, and can respond to the residual stress at a depth of 300mm inside the material; the present invention adopts water immersion The method uses water as the coupling agent, which ensures the rapid and flexible movement of the probe, overcomes the shortcomings of the low degree of automation in the measurement of stress by the shear wave method, improves the coupling stability between the probe and the workpiece during measurement, and reduces the temperature caused by changes. Measurement error. Compared with the destructive residual stress measurement method, the present invention can realize the non-destructive detection of residual stress, and the measurement speed is fast, and the two-dimensional distribution map of residual stress can be obtained quickly. Compared with other non-destructive residual stress measurement methods, the measurement depth is the largest, The measurement speed is twice that of other methods, and the measurement cost is less than one-tenth of other methods.

Description

technical field [0001] The invention belongs to the field of nondestructive testing and relates to a method for nondestructively evaluating residual stress by ultrasonic water immersion. Background technique [0002] Many materials require non-destructive measurement of their internal residual stress to meet the requirements of preventing processing deformation and in-depth understanding of material properties. Ultrasonic non-destructive evaluation of material residual stress technology has become one of the available technologies. However, the current ultrasonic residual stress measurement technology has the following two problems: first, the measurement depth of the critical refraction longitudinal wave method is relatively shallow, and the critical refraction longitudinal wave method uses critical refraction longitudinal waves that propagate within an ultrasonic wavelength range below the surface of the material to evaluate the depth of the material. The maximum measurem...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N29/07
Inventor 王晓史亦韦梁菁沙正骁高祥熙
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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