Rapid paving method for layer-spread ceramic fiber furnace lining of vertical annealing furnace

A vertical annealing furnace and ceramic fiber technology, which is applied in lining repair and other directions, can solve problems such as easy problems in furnace lining construction quality, insufficient size of inner and outer layer staggered joints, and confusion of fiber grades, so as to eliminate hidden dangers in quality, avoid common quality problems, Easy-to-grasp effects

Inactive Publication Date: 2016-01-27
CHINA MCC20 GRP CORP
View PDF4 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Due to the large number of layers and different grades of the fiber structure, the horizontal paving method is often used and the paving of each layer of the platform must be completed at one time. Due to the space constraints of the inner and outer platforms of the furnace, the stacked fiber blankets are very easy to use due to the same color and thickness. to confuse
Regardless of whether horizontal paving or longitudinal paving is used in the paving process, there are always problems of varying degrees in the joint treatment of each section of the furnace lining, such as confusion of fiber grades, insufficient size of the inner and outer layer staggered seams, and insufficient butt joints.
Especially when the construction period is required to be ultra-short (retrofit or overhaul), the construction quality of the furnace lining is more prone to problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0016] The present invention is a vertical annealing furnace layer-paved ceramic fiber furnace lining quick paving method, which comprises the following construction steps:

[0017] Steps of analyzing and optimizing drawings: According to the lining structure of each furnace chamber of the vertical continuous annealing furnace, the anchor bolts, ceramic fiber blankets, and stainless steel lining plates used in each furnace chamber are classified in advance;

[0018] Marking of material marshalling: When the materials come into the site, the fiber blankets are classified and stacked according to the temperature grade. When unpacking, all the rolls of fiber blankets are marked with end spray paint, that is, paint of different colors is sprayed on the end of each roll of fiber blanket: 1425 The grade of ℃ is red, the grade of 1260℃ is green, and the grade of 1050℃ is still white without painting; anchor bolts are stacked according to material and specification; stainless steel lin...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to an annealing furnace, and especially relates to a furnace lining construction method for a vertical annealing furnace. The rapid paving method for layer-spread ceramic fiber furnace lining of a vertical annealing furnace comprises the following construction steps: analyzing and optimizing a drawing; marshalling and identifying materials; building a scaffold; welding anchor bolts; paving tapetum fibrosums; inserting interior lining panels; processing from top to bottom layer to layer, the lower layer interior lining panel pressing the upper layer interior lining panel, a right side liner plate pressing a left side liner plate, after installation is completed and is confirmed to be correct, performing spot welding on external nuts and screws, preventing the external nuts from getting loose and falling; firmly welding the interior lining panel on the opening with a furnace shell steel plate according to design requirement; cleaning and sweeping; firstly, cleaning coating of spot welding nuts of the interior lining panels, and using clean cotton yarns or cloth to thoroughly wiping the surfaces of the stainless steel interior lining panels; and removing the scaffold. The method thoroughly solves problems that materials of the layer-spread ceramic fiber furnace lining of a vertical annealing furnace are easy to confuse and solves problems of joints and straight joints. The method reduces consumption of materials to the largest extent.

Description

technical field [0001] The invention relates to an annealing furnace, in particular to a lining construction method of a vertical annealing furnace. Background technique [0002] The vertical continuous annealing furnace includes a preheating chamber, a heating chamber, a soaking chamber, a slow cooling chamber, a fast cooling chamber and an aging chamber, etc. The furnace lining is mostly made of layered refractory ceramic fiber structure, and the surface is protected by stainless steel lining. The structure of each furnace chamber is basically independent, connected together through the passage between furnace chambers, the height reaches 25m ~ 30m, and the width of the clearance in the furnace is generally not more than 2m. The thickness of the furnace lining is 200mm~300mm, and 8~12 layers of 25mm thick refractory ceramic fiber blankets with different temperature levels are mostly used. [0003] Due to the large number of layers and different grades of the fiber structu...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/16
Inventor 侯世英刘威王连芳党雪松
Owner CHINA MCC20 GRP CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products