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Under-pressure welding method

A welding method and welding repair technology, used in welding equipment, arc welding equipment, manufacturing tools, etc., can solve the problem that the leakage part of medium-pressure pipelines is difficult to achieve long-term complete sealing, the sealing surface is smooth and precise, and the processing and manufacturing of fixtures are difficult, etc. problems, to achieve the effect of reducing cost and labor intensity, shortening operation time and long service life

Inactive Publication Date: 2016-03-16
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Since the leaking parts are usually irregular in shape, in order to achieve a better sealing effect and facilitate the operation, the only way to expand the wrapping range of the reinforcing sleeve is to make the reinforcing sleeve according to the regular shape of the part including the leaking part. At least 5 people are required to work continuously for 6 hours. The cost of repairing a leaking part is at least 5,000 yuan. The operation time is long, and the manpower and material resources are large. However, using the method of clamping tape to press and plug leaks, a leaking part generally requires at least 3 sets of cards In order to achieve a better sealing effect, the sealing surface of the fixture requires high precision and smoothness, which brings difficulties to the processing and manufacturing of the fixture. At the same time, at least 4 people need to work continuously for 4 hours, and the cost of repairing a leaking part is at least 0.15 Ten thousand yuan, long working hours, high manpower and material resources, and it is difficult to achieve long-term complete sealing of leaking parts in medium-pressure pipelines

Method used

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Experimental program
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Embodiment 1

[0072] The embodiment of the present invention provides a welding method under pressure, which is suitable for repairing leaks on medium bearing equipment, see figure 1 , the method includes:

[0073] Step 101: Determine whether the thickness of the edge of the leak is greater than 3 mm.

[0074] Step 102: When the thickness of the edge of the leak is greater than 3mm, determine the type of the leak according to the shape, size and position of the leak, the type includes a small hole, a crack, a regular hole located in a regular part of the device, a regular hole located in a regular part of the device Irregular holes, holes located in irregular parts of the device.

[0075] Step 103: Repair the leak by welding according to the type of the leak.

[0076] Among them, the equipment can include pipes, valves, containers and special-shaped flanges. The irregular part of the equipment includes the junction of special-shaped flanges and the junction of two pipes at an angle (for ...

Embodiment 2

[0085] The embodiment of the present invention provides a welding method under pressure, which is suitable for welding and repairing leaks of the small hole type, see figure 2 , the method includes:

[0086] Step 201: When the leak is a small hole, use a rolling tool to roll the edge of the leak.

[0087] When realized, the apertures preferably have a maximum diameter of less than 2mm.

[0088] Among them, the edge of the leak is formed by rolling the edge of the leak with a rolling tool, which can play a temporary sealing role. The diameter of the leak point is less than 2mm. Since the leak point is relatively small, it can effectively prevent rolling failure. Specifically, the rolling tool may be a hammer or the like.

[0089] In practical applications, the thickness of the edge of the leak point must be greater than 3mm, that is, the thickness of the pipe must be greater than 3mm, to prevent re-perforation during welding. Specifically, the equipment can be pipes, valve...

Embodiment 3

[0098] The embodiment of the present invention provides a welding method with pressure, which is suitable for welding and repairing cracks, see image 3 , the method includes:

[0099] Step 301: When the leak point is the crack, set a plurality of welding points at intervals on the crack, start from the outermost welding points at both ends of the crack, and use each welding point as the starting point in turn, and use electrode arc welding technology to follow the crack The crack is welded in the direction of both ends of the crack, so that a back-sealing weld is formed between the outermost welding point and the end point of the crack and between adjacent welding points, and the width of the back-sealing weld is larger than the width of the crack.

[0100] Specifically, the first welding point can be set at the first set distance from the two ends of the crack on the crack, and the crack is welded from the first welding point to the two ends of the crack respectively by usin...

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Abstract

The invention discloses an under-pressure welding method and belongs to the field of equipment leakage treatment. The method includes the steps that whether the thickness of the edge of a leakage point is larger than three mm or not is judged; when the thickness of the edge of the leakage point is larger than three mm, the type of the leakage point is determined according to the shape, size and position of the leakage point, and the types of the leakage point include small holes, cracks, regular holes of a regular part of equipment, irregular holes of the regular part of the equipment and holes of an irregular part of the equipment; and the leakage point is welded and repaired according to the type of the leakage point. According to different types of the leakage point, the leakage point is treated respectively through under-pressure welding modes including direct welding, welding after leaking stoppage through a plugging device, flow guide welding through a flow guide pipe and the like, and the pertinence, operability, generalizability and reliability are quite high.

Description

technical field [0001] The invention relates to the technical field of equipment leakage treatment, in particular to a welding method under pressure. Background technique [0002] In the working process of containers, pipelines, equipment and valves, especially for containers, pipelines, equipment and valves that are used in refining and chemical equipment to carry medium and low pressure non-flammable, explosive, non-toxic and harmful media, due to long-term Operating in high temperature, high pressure, corrosive environment, etc., it is constantly corroded and washed, and its own defects make these containers, pipelines, equipment and valves often leak. In order to ensure production, it is necessary to carry out pressure treatment on the leaking part. [0003] In the prior art, the leakage site can be treated by sealing the reinforcement sleeve or by injecting adhesive tape into the fixture to seal the leakage. Among them, the use of reinforced sleeve sealing is to first...

Claims

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Application Information

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IPC IPC(8): B23P6/00B23K9/00
Inventor 陈家岭张文斌夏永胜蔺风光杨永磊魏军李艳余成武李海强师存良马晓斌牟金玲黄义伦
Owner PETROCHINA CO LTD