Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Processing method of large-diameter thin-walled air-fed aluminum elbow

A processing method and large-diameter technology, applied in the field of metal tube bending, can solve the problems of difficult to ensure high dimensional accuracy and high strength against yield, and achieve the effects of good sensory effect, low processing cost and high cost performance.

Active Publication Date: 2017-12-05
襄阳广壹工业制管有限公司
View PDF6 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the large-diameter thin-walled aluminum elbow pipe of Φ150㎜, wall thickness 2㎜, R1200mm, and bending angle of 90 degrees used as an air delivery system, it is difficult to ensure high precision in size and high strength against yielding if traditional processing methods are used.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0024] The processing method of the high-precision, high-strength, large-diameter thin-walled air-fed aluminum elbow of the present invention will be further described in detail below.

[0025] The processing method of the large-diameter thin-wall air-fed aluminum elbow of the present invention comprises the following process steps:

[0026] ⑴ Select the billet, select the 6063f state Φ150㎜, wall thickness 2㎜, length 3000㎜ aluminum alloy tube without artificial aging and annealing treatment as the billet aluminum tube to be bent, and carry out size inspection, in line with Φ150 (+0.3-0.4 )mm*2(+-0.16)mm*3000(+-5)mm size requirements;

[0027] ⑵Preparation for the machine, use foam sand to remove the residual aluminum chips and particles on the outer wall of the pipe; remove impurities in the pipe, and then spray an appropriate amount of lubricating oil into the pipe to meet the bending requirements of the machine;

[0028] ⑶Using the process of passing the ball to adjust the ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
yield strengthaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of metal pipe bending, and relates to a machining method of a high-precision and high-strength large-caliber thin-walled air supply aluminum bent pipe. The problem that a large-caliber thin-walled air supply aluminum bent pipe high in size precision, strength and yield strength cannot be produced out through existing equipment and methods is mainly solved. The machining method is mainly characterized by comprising the steps that 1, an untreated f-state blank pipe is selected; 2, the oval and surface of the blank pipe are shaped through a sphere passing diameter shaping process; 3, the shaped blank pipe is bent through an improved hydraulic pipe bending machine; 4, the thin-walled bent pipe formed through machining is subjected to pressure maintaining and then is discharged from the machine; 5, the bent pipe discharged from the machine is aged to improve strength; and 6, factory detection is carried out through detection equipment, and it is guaranteed that the angle, ovality, torsion resistance, hardness, streamline and the like meet design requirements. The machining method is mainly used for machining the high-precision and high-strength large-caliber thin-walled air supply aluminum bent pipe.

Description

technical field [0001] The invention belongs to the technical field of metal pipe bending, and in particular relates to a processing method for a high-precision, high-strength, large-diameter thin-wall air-fed aluminum bend used in a pneumatic conveying system. Background technique [0002] At present, the forming method of aluminum bent pipe in my country: generally, the base material must be annealed first to eliminate stress, and the aluminum pipe is bent in a soft state. The bent pipe processed by this process has a problem of extremely low yield strength due to its soft material. For air pipelines, large-diameter thin-walled (Φ150mm, wall thickness 2mm) elbows are generally used, which will cause deformation of the port or pipe wall due to external force bumps during transportation, loading and unloading, and on-site assembly. Potholes. If the port part or the ellipse of the bumped part changes, it will directly affect the smoothness of the conveyed goods in the tube;...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B21D9/00B21D21/00
CPCB21D9/00B21D21/00
Inventor 徐远忠李宗雄
Owner 襄阳广壹工业制管有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products