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Man-made lawn and preparation method therefor

A technology of artificial turf and artificial grass silk, which is applied in textiles and papermaking, roads, pavements, etc., can solve the problems of no thermoplastic function of backing, unable to be recycled as a whole, waste of resources and environment, etc., to facilitate industrial application, solve difficult recycling, The effect of good softness and supportive properties

Active Publication Date: 2016-05-11
GUANGZHOU AOSHENG ARTIFICIAL STRAW CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the production process of tufted artificial turf, it is necessary to prefabricate the base fabric first, and then needle the grass filaments on the base fabric. The pull-out force of the grass filaments is extremely low. Benzene latex or two-component polyurethane latex binds the grass silk. The adhesive has no thermoplastic function and will further age and harden as the service life increases. As a result, the lawn cannot be recycled as a whole after the service life is reached, resulting in waste of resources and environmental pollution.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0016] A method for preparing artificial turf, comprising the following steps: taking warp yarns, weft yarns and artificial turf yarns, setting the warp yarns on the warp shaft of a weaving machine, setting the weft yarns on the weaving machine along a direction perpendicular to the warp yarns, and placing the artificial turf The silk yarn is set on the rear creel of the weaving machine; when the weaving machine is started, the warp beam and the main machine rotate synchronously, and the warp yarn enters the weaving machine in parallel, and each time the warp yarn moves forward one grid, the weft yarn on the two weft axes is woven in an interlaced manner. Go through the warp yarn once, and weave it into the base fabric of the artificial turf in turn. The artificial turf yarn on the creel participates in the weaving of the base fabric in a parallel manner along the warp yarn. jacquard weaving treatment; each artificial grass yarn goes around in the base fabric for 2-10 weeks and...

Embodiment 1

[0019] A method for preparing artificial turf, comprising the following steps: taking warp yarns made of PP, weft yarns made of PE and artificial turf yarns, setting the weft yarns on a weaving machine along a direction perpendicular to the warp yarns, and setting the two ends of the weft yarns respectively On the two weft axes of the weaving machine, place the artificial turf yarn on the rear creel of the weaving machine; start the weaving machine, the warp axis will rotate synchronously with the main machine, and the warp yarns will enter the weaving machine in parallel, and each time the warp yarns run one frame forward, The weft yarns on the two weft axes pass through the warp yarn once in an interlaced weaving manner, and are woven into the base fabric of the artificial turf in turn, and the artificial turf yarn on the creel participates in the weaving of the base fabric in a parallel manner along the warp yarn, and then Use the jacquard equipment machine on the weaving ma...

Embodiment 2

[0021] A method for preparing artificial turf, comprising the steps of: taking warp yarns made of PE, weft yarns made of PA and artificial turf yarns, setting the warp yarns on the warp axis of a weaving machine, and placing the weft yarns along a direction perpendicular to the warp yarns Set it on the weaving machine, set the artificial turf yarn on the creel at the rear of the weaving machine; start the weaving machine, the warp shaft and the main machine rotate synchronously, the warp yarn enters the weaving machine in parallel, and each time the warp yarn runs one frame forward, two weft axes The weft yarn on the top passes through the warp yarn once according to the interlaced weaving method, and is woven into the base fabric of the artificial turf in turn. The artificial turf yarn on the creel participates in the weaving of the base fabric in a parallel manner along the warp yarn, and then uses The jacquard machine performs jacquard weaving treatment on the artificial gra...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a preparation method for a man-made lawn. The preparation method comprises the following steps: arranging warp yarns on a warp beam of a braiding machine, arranging weft yarns on the braiding machine in a direction perpendicular to the warp yarns, arranging man-made grass silk yarns on a yarn creel at the back part of the braiding machine, enabling the man-made grass silk yarns to participate in braiding of bottom cloth in a direction parallel to the warp yarns, and performing grass jacquard weaving treatment on the man-made grass silk yarns by utilizing jacquard equipment of the braiding machine; bypassing the bottom cloth for 2-10 circles by each man-made grass silk yarn to form a cluster of grass silk, setting the height of the grass silk cluster to be 10-70mm, and arranging 6-12 warp yarns between any two adjacent grass silk clusters; and arranging 3-8 weft yarns between any two adjacent grass silk clusters in the grass silk clusters arranged vertically. The preparation method is simple, easy to operate and convenient for industrial production, and pullout force of the grass silk can be increased; and the man-made lawn prepared with the method has the advantages of environmental protection, wide application range and high stability.

Description

technical field [0001] The invention relates to the field of artificial turf, in particular to an artificial turf and a preparation method thereof. Background technique [0002] The structure of traditional tufted artificial turf mainly includes three parts: base fabric, grass fiber and adhesive. Generally, it is produced by tufting machinery. The grass fiber is tufted on the base fabric, then coated with adhesive, and dried in an oven. . Artificial turf can be used in sports fields such as football and hockey, and can also be used in leisure fields such as gardens, kindergartens, and decorations. It belongs to a sunrise industry that is in a period of vigorous development. However, in the production process of tufted artificial turf, it is necessary to prefabricate the base fabric first, and then needle the grass filaments on the base fabric. The pull-out force of the grass filaments is extremely low. Benzene latex or two-component polyurethane latex binds the grass silk....

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D15/00D03D1/00D03D21/00E01C13/08
CPCD03D1/00D03D21/00E01C13/08D10B2201/02D10B2201/01D10B2331/02D10B2331/04D10B2321/022D10B2505/202D03D15/283D03D15/217
Inventor 朱江峰
Owner GUANGZHOU AOSHENG ARTIFICIAL STRAW CO LTD
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