System for urban sludge flue gas drying middle-temperature pyrolysis carbonization

A technology for municipal sludge and flue gas waste heat, which is used in pyrolysis treatment of sludge, water/sludge/sewage treatment, dehydration/drying/concentrated sludge treatment, etc. Large resistance, low drying heat transfer efficiency, etc., to achieve the effect of reducing equipment investment, odorless operating environment, and saving energy consumption for transportation

Inactive Publication Date: 2016-05-25
HUBEI JIADE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented system helps reduce greenhouse emissions from municipal solid wastes (MSW). It uses advanced technologies like microwave plasma torch to efficiently break down organic materials into smaller particles that are then collected at different locations within an incinerator without burning them further. By combining these techniques together, this system provides more efficient use of resources while reducing environmental impact.

Problems solved by technology

This patented technical problem addressed in this patents relates to improving the thermal efficacy of slurry processing systems during their production processes while minimizing environmental impact caused by these materials. Specifically, there exist challenges related to efficient recirculating fluid purification of sluice produced along our borders: (1) Limited space availability; (2) Thermodynamic effects associated with long periods of time between collection points and disposers' locations without proper management measures, leading to potential negative public relations issues like contamination of areas near populated centres where residents live. Additionally, existing methods require expensive capital investments and operate over longer hours, making them less practice compared to developing new facilities.

Method used

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  • System for urban sludge flue gas drying middle-temperature pyrolysis carbonization
  • System for urban sludge flue gas drying middle-temperature pyrolysis carbonization
  • System for urban sludge flue gas drying middle-temperature pyrolysis carbonization

Examples

Experimental program
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Effect test

Embodiment 1

[0053] The dewatered sludge (water content 80%) of a sewage plant has a daily output of 20 tons, and the high solid content conveying pump is used to input the feed storage and metering system 1, and enter the low-temperature flue gas drying system 2 for drying to reduce the water content To 30-40%, the reduction is 5.71-6.67 tons. After drying, the sludge is sent to the medium-temperature pyrolysis carbonization system 5 through the pneumatic conveying equipment 4. The pyrolysis reaction temperature is 650-800°C. After the pyrolysis reaction, 2.42 tons of carbonized products and pyrolysis gas are produced, and the discharge temperature is 150-200°C. The charcoal at ℃ is cooled to below 30℃ by the water cooling unit and then sent to the subsequent resource utilization link. The pyrolysis gas at 600-750℃ is rapidly cooled and condensed to below 400℃ by the flue gas waste heat recovery system, and then sent to the flue gas drying system for dehydration The sludge is dried to a m...

Embodiment 2

[0062] The daily output of dewatered sludge (80% water content) in a sewage plant is 20 tons. After high dryness dehydration, the water content is reduced to 40%, and the reduction is 6.67 tons. The high solid content conveying pump is used to input the feed storage and metering system 1, and enter the low-temperature flue gas drying system 2 for drying, reducing the moisture content to 20-30%, and the weight reduction is 5.0-5.71 tons. After drying, the sludge is sent to the medium-temperature pyrolysis carbonization system 5 through the pneumatic conveying equipment 4. The pyrolysis reaction temperature is 650-800°C. After the pyrolysis reaction, 2.42 tons of carbonized products and pyrolysis gas are produced, and the discharge temperature is 150-200°C. The charcoal at ℃ is cooled to below 30℃ by the water cooling unit and then sent to the subsequent resource utilization link. The pyrolysis gas at 600-750℃ is rapidly cooled and condensed to below 400℃ by the flue gas waste he...

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Abstract

The invention relates to a system for urban sludge flue gas drying middle-temperature pyrolysis carboization. The system comprises a hot air device and a feed storage metering device, a low-temperature flue gas drying device, a bag-type dust remover, a middle-temperature pyrolysis carboization device, a flue gas waste heat recovery device and a tail gas purification and deodorization device which are connected in sequence, and the hot air device supplies hot air to the low-temperature flue gas drying device and the middle-temperature pyrolysis carboization device. According to the system for urban sludge flue gas drying middle-temperature pyrolysis carboization, by means of optimal combination of the system and energy gradient utilization, the energy consumption of the system is reduced, and the thermal efficiency is effectively improved; by means of middle-temperature pyrolysis, the problem that coking and blocking are caused by local overheating of the sludge is solved, and the reliability of the system is improved. The system adopts a low-temperature flue gas drying technology and serves as front section sludge drying core equipment, the atomizing drying efficiency is high, and the time is short; a principle of combining the drying section with a spouted bed and a fluidized bed can effectively control the particle size of dried discharging materials to be 2-4 mm, and the subsequent carbonization efficiency is effectively improved.

Description

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Claims

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Application Information

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Owner HUBEI JIADE TECH
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