High-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device

An ultrasonic and immersion technology, which is applied in the direction of grinding workpiece supports, etc., can solve the problems of complex curved surfaces and inner surface processing of workpieces, and high requirements for size and shape.

Inactive Publication Date: 2016-06-08
CHINA UNIV OF PETROLEUM (EAST CHINA)
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  • Abstract
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  • Application Information

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Problems solved by technology

[0006] However, since the main technology of this type of method is still based on traditional mechanical grinding, it cannot yet achieve

Method used

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  • High-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device
  • High-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device
  • High-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device

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Embodiment Construction

[0016] Specific embodiments of the present invention will be described in detail below in conjunction with technical solutions and accompanying drawings.

[0017] Step 1: configuring a processing fluid (10) according to the base material of the product to be processed (6) and the roughness of the surface, and adding the prepared processing fluid into the processing pool (14) in the ultrasonic processing equipment;

[0018] Step 2: Put the product to be processed (6) in the processing basket (5), and fix the position to prevent the product to be processed from floating and shifting during ultrasonic processing, and adjust the position of the supporting leg (15) of the processing basket in advance according to the requirements. Height, the bottom of the supporting foot is equipped with a buffer pad, the switch of the electromagnet (3) is turned on, and the processing basket is adsorbed on the processing cover (1);

[0019] Step 3: Start the temperature control module (9) and hea...

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Abstract

The invention discloses a high-sound-energy-density single-slot vacuum frequency-mixing immersion type ultrasonic surface treatment device. The device is designed and manufactured according to an immersion type ultrasonic surface treatment method. The device is characterized in that the device is mainly composed of a machining pool, an ultrasonic generation and amplification device, a vacuum module and a temperature control system, the machining efficiency is further improved, and the loss of ultrasonic energy is reduced. An operation method comprises the steps that prepared machining liquid (10) is firstly added into the machining pool (14); a magnetically controlled switch (13) is turned on, and a machining basket (5) where a to-be-machined product (6) is fixed is adsorbed to a machining cover (1); the machining cover is closed, and vacuum treatment is carried out; after vacuum treatment is finished, a magnetic control system is utilized for controlling the machining basket to slide down along guide rails (7), and it is ensured that the to-be-machined product is immersed in the machining liquid; and the ultrasonic energy field intensity is set according to the material of the product for ultrasonic surface machining, and efficient treatment on the surface of the product is achieved.

Description

technical field [0001] The invention belongs to the field of submerged ultrasonic processing and surface processing, and relates to a submerged ultrasonic surface treatment method for products made of different materials such as polymers and metals, in particular to an ultrasonic surface treatment device. Background technique [0002] At present, the commonly used surface treatment methods include manual treatment, chemical treatment, mechanical treatment and so on. Manual processing is to use tools such as scrapers, wire brushes or grinding wheels to manually process the surface of the workpiece. This method has high labor intensity, low production efficiency, poor quality, and incomplete cleaning. Chemical treatment mainly uses acidic or alkaline solution to chemically react with burrs and dirt on the surface of the workpiece to dissolve them in the solution to achieve the purpose of treating the surface of the workpiece. For this method, if the time is not properly contr...

Claims

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Application Information

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IPC IPC(8): B24B1/04B24B41/06
CPCB24B1/04B24B41/06
Inventor 张宗波高田田罗子敬李泉金涛
Owner CHINA UNIV OF PETROLEUM (EAST CHINA)
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