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Device and method for manufacturing low-melting-point alloy mold core of lattice structure

A lattice structure and preparation device technology, applied in the direction of cores, casting molding equipment, metal processing equipment, etc., can solve the problems of small and high-precision holes, poor surface quality of castings, and difficulty in ensuring precision. Good quality, low cost, good hole-forming effect

Active Publication Date: 2016-07-20
HARBIN ENG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are usually two methods for opening holes: one is to perform mechanical drilling after the forming is completed. If a large number of inclined holes with different angles are drilled inside, this method has low work efficiency and difficulty in ensuring accuracy; in addition, for low melting point alloys , the high temperature generated during drilling will melt the metal, and the drill bit may be stuck, so it is not suitable to use mechanical drilling method
Another method is to use the sand mold method, casting together with the hole during preparation, and take out the filling core in the hole after cooling. This method is complicated to manufacture, and the surface quality of the casting is poor, especially for small and high-precision holes.

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  • Device and method for manufacturing low-melting-point alloy mold core of lattice structure
  • Device and method for manufacturing low-melting-point alloy mold core of lattice structure
  • Device and method for manufacturing low-melting-point alloy mold core of lattice structure

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Embodiment Construction

[0026] The present invention is described in more detail below in conjunction with accompanying drawing example:

[0027] combine Figure 1 to Figure 12 , the device for preparing a low-melting-point alloy core with a lattice structure of the present invention mainly includes a perforated inner core 1 , a casting mold 2 and a beam 3 . The opening core 1 is made of a material whose thermal expansion rate is higher than that of the low-melting point alloy 4-1 in the casting, and the cross-sectional shape can be round, square, triangular or irregular, which is selected according to the shape of the hole 4-2 of the casting. The upper and lower ends of the perforated inner core 1 are cut into a shape that can be close to the mold 2 and the beam 3 .

[0028] The mold 2 is a mold cavity 2-2 formed by stamping the shell 2-1 according to the shape of the casting 4. A magnet 2-3 is embedded at the bottom of the mold 2. The position of the magnet 2-3 is determined according to the incli...

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Abstract

The invention provides a device for manufacturing a low-melting-point alloy mold core of a lattice structure. The device comprises a punched inner core, a casting mold and a cross beam. The punched inner core is a metal rod with the thermal expansion rate higher than that of a low-melting-point alloy. The casting mold is provided with a mold cavity, magnets and clamping grooves, wherein the magnets are embedded in the bottom of the mold cavity and can fix the lower end of the punched inner core, and the cross beam is fixed through the clamping grooves; and the magnets are embedded in the cross beam, and the upper end of the punched inner core is fixed through the magnets. According to a method for manufacturing the low-melting-point alloy mold core, the principle that the cold shrinkage amount of the punched inner core is larger than that of the low-melting-point alloy is used, a measure that the punched inner core is fixed in a magnet attraction manner is taken, and the purposes of natural mold releasing and convenient locating are achieved. Compared with a traditional preparation method for the lattice structure, the method has the beneficial effects that operation is easy, the production efficiency is high, the hole forming quality is good, and cost is low.

Description

technical field [0001] The invention relates to a preparation device for engineering materials, in particular to a preparation device for a low-melting-point alloy core with a lattice structure. Background technique [0002] The lattice structure is a porous structure in which the core is sandwiched between the upper and lower panels, and the rods in the core are arranged in an orderly manner according to a certain period. The lattice structure has the advantages of high strength and toughness, blast resistance, sound absorption and electromagnetic wave absorption, heat insulation and heat dissipation, etc. Because of its excellent mechanical properties and multi-functional designability, it has great potential in aerospace, high-speed rail, automobiles, ships and other fields. The broad application prospects have also attracted domestic and foreign scholars to conduct research. At present, the basic theory of mechanical properties has been perfected, but the preparation de...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/10
CPCB22C9/10
Inventor 张建华官成宇谢逸群林佳悦杨思远刘书建杨浩
Owner HARBIN ENG UNIV