High-frequency pulse discharge assisted surface rolling strengthening processing device and method

A high-frequency pulse discharge and processing device technology, which is applied in the field of metal surface strengthening, to improve wear resistance and fatigue resistance, facilitate loading and unloading and maintenance, and simple device structure

Active Publication Date: 2016-08-03
SOUTH CHINA UNIV OF TECH
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AI Technical Summary

Problems solved by technology

[0004] Aiming at the surface modification treatment problems existing in existing shafts and rods, the purpose of the present invention is to provide a high-frequency pulse discharge assisted surface rolling strengthening device and method with simple operation and strong applicability. The combination of pressure and high-frequency pulse discharge can obtain a strengthening layer with better performance and uniform structure.

Method used

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  • High-frequency pulse discharge assisted surface rolling strengthening processing device and method
  • High-frequency pulse discharge assisted surface rolling strengthening processing device and method
  • High-frequency pulse discharge assisted surface rolling strengthening processing device and method

Examples

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Embodiment

[0040] Taking Ti-6Al-4V round rod as the processing object, the surface rolling strengthening processing of Ti-6Al-4V round rod was carried out by using the surface rolling strengthening processing device assisted by high frequency pulse discharge.

[0041] First install the rolling mechanism 1 of the surface rolling strengthening processing device of the present invention on the tool rest of the machine tool, and align it with the workpiece 16 . Then connect the two poles of the high-frequency pulse discharge mechanism 3 to the workpiece 16 and the working electrode 12 respectively, open the cooling nozzle 13 on one side of the rolling wheel 6, and open the working medium.

[0042] Then adjust the parameters of the process: the rotating speed of the workpiece is 240rpm, and the feed speed of the roller is 0.08mm / rev. Observe the pressure indicator 11 and apply a load of 750N to the rolled workpiece 16 . After the rolling process of the rolling wheel 6 to the Ti-6Al-4V round ...

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Abstract

The invention discloses a high-frequency pulse discharge assisted surface rolling strengthening processing device. The high-frequency pulse discharge assisted surface rolling strengthening processing device is composed of a rolling mechanism, a force measuring mechanism and a pulse discharge mechanism; the rolling mechanism comprises a sleeve with a rolling rod, and a rolling wheel is arranged at the end of the rolling rod; a pressure sensor, a supporting plate and a spring of the force measuring mechanism are sequentially arranged at the rear end of the rolling rod in the sleeve and are fixed through an end cover; a pressure display instrument of the force measuring mechanism is connected with the pressure sensor through a data line; the pulse discharge mechanism is a high-frequency pulse power source connected with a work electrode; and a cooling nozzle is formed in one side of the rolling wheel. The invention further discloses a high-frequency pulse discharge assisted surface rolling strengthening processing method. On the basis of surface rolling processing, the high-frequency pulse discharge is introduced into the surface rolling processing process, and through combination of surface rolling and high-frequency pulse discharge, a strengthening layer which is good in performance and uniform in structure is obtained from the surface of a workpiece, and wear-resisting performance and anti-fatigue performance of a part are improved.

Description

technical field [0001] The invention belongs to the technical field of metal surface strengthening, and relates to a surface strengthening technology of shaft parts, in particular to a high-frequency pulse discharge-assisted surface rolling strengthening processing device and method. Background technique [0002] During the use of most shaft and rod parts, due to stress concentration, pitting, fretting wear and other damage phenomena on the surface of the parts, fatigue and severe wear of the parts often occur. Therefore, how to improve the wear resistance and fatigue resistance of metal materials is of great significance for improving the use accuracy and life of metal parts, so as to ensure that mechanical equipment can operate with safer and more reliable performance. [0003] In order to meet the above requirements, it is necessary to modify the surface of shafts and rods. As a surface modification method, surface rolling strengthening can improve the microhardness of t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P9/02
CPCB23P9/02
Inventor 屈盛官李刚潘玉祥李小强
Owner SOUTH CHINA UNIV OF TECH
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