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Two-channel filter rod moulding technology quality analyzing and tracing system

A quality analysis and traceability system technology, applied in general control systems, control/regulation systems, comprehensive factory control, etc., can solve problems such as monitoring and improvement, low data availability, and wrong analysis results, and achieve the effect of reducing complexity

Active Publication Date: 2016-08-10
CHINA TOBACCO ZHEJIANG IND
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AI Technical Summary

Problems solved by technology

However, the manual collection method has data errors and omissions, and the availability of data is low, which even leads to complete errors in the final analysis results, making it impossible to complete the monitoring and improvement of filter rod process quality.

Method used

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  • Two-channel filter rod moulding technology quality analyzing and tracing system

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Embodiment Construction

[0028] Such as figure 1 As shown, a dual-channel filter rod forming process quality analysis and traceability system includes a dual-channel forming machine Oracle database 1, a process quality parameter acquisition device 2, an OPC server 3, an auxiliary material barcode acquisition device and system 4, a relational database server 5, Application server 6, real-time historical database server 7, on-site operation terminal 8, plastic box RFID writing device 9, automatic three-dimensional warehouse control system 10, automatic three-dimensional warehouse 11, PROFINET network.

[0029]The process quality parameter acquisition device 2 is connected to the industrial control network of the dual-channel molding machine, and through the PROFINET Ethernet, according to the data interface interaction protocol, regularly reads the Oracle database 1 of the dual-channel molding machine to realize the automatic collection of the process quality parameters. The data includes the data of th...

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Abstract

The invention relates to a two-channel filter rod moulding technology quality analyzing and tracing system. The system comprises an Oracle database for forming two channels, a technology quality parameter acquiring apparatus, an OPC server, an accessory material bar code acquiring apparatus and system, a relationship database server, an application server, a real time historical data server, an on-site operation terminal, a plastic box RFID write-in device, an automatic upright warehouse control system, an automatic stereoscopic warehouse, and a PROFINET. According to the invention, it is possible to monitor and give feed back in real time the change, the adjustment and anomaly in technology quality parameters during the manufacturing of a filter rod to prevent another quality anomaly by acquiring the technology quality parameters of each channel through the technology quality parameter acquiring apparatus, on the basis of the technology quality standard, and with the analyzing models and full sample statistical technologies based on big data analysis. When quality anomaly is spotted, the system sends a leave order to the automatic stereoscopic warehouse control system, which makes manual tracing less complicated considerably.

Description

technical field [0001] The invention relates to a dual-channel filter rod forming process quality analysis and traceability system. Background technique [0002] Under the background of "reducing tar and harm" and responding quickly to market demand, most cigarette manufacturers attach great importance to indicators such as cigarette sensory quality and tar content, and filter rods are the main factors that affect the sensory quality and tar content of cigarette products. One of the factors, its quality is related to many factors such as raw materials used, production equipment, molding process parameters and so on. [0003] The double-channel forming machine is used as a supporting forming equipment for high-speed and ultra-high-speed coiling equipment. The imported DF10 and the domestic ZL28 have been introduced in large quantities by cigarette manufacturers during the "Twelfth Five-Year Plan" period. The tracking and control of the production process quality parameters no...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P90/02G05B19/41875G05B2219/32368
Inventor 朱立明刘万里张敏陈楷宋欢
Owner CHINA TOBACCO ZHEJIANG IND
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