Combined triggering type friction stir plug braze welding and repair welding method and welding tool thereof

A friction stir, triggering technology, applied in welding equipment, manufacturing tools, non-electric welding equipment, etc., can solve the problems of reduced strength of repaired joints, cracks, incomplete filling of keyholes, etc., and achieves small deformation of the workpiece, high strength, The effect of improving the quality of repair welding seam

Active Publication Date: 2016-08-17
昆山哈工万洲焊接研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The present invention solves the problem that defects such as incomplete filling and cracks are prone to occur at the bottom of the keyhole during the repair welding process of the existing friction stir welding, which leads to the reduction o

Method used

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  • Combined triggering type friction stir plug braze welding and repair welding method and welding tool thereof
  • Combined triggering type friction stir plug braze welding and repair welding method and welding tool thereof
  • Combined triggering type friction stir plug braze welding and repair welding method and welding tool thereof

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Example Embodiment

[0022] Specific implementation mode 1: Combination figure 1 , figure 2 , image 3 with Figure 5 To describe this embodiment, this embodiment is implemented through the following steps:

[0023] Step 1. Preparation of stirring body 2: The stirring body 2 is divided into upper and lower parts. The upper part of the stirring body is made of metal rods 21, and the lower part of the stirring body is made of zinc-aluminum rods 22, see figure 1 , The metal rod 21 is of the same material as the parts to be repaired, and the metal rod 21 and the zinc-aluminum rod 22 are set up and down and connected together, see figure 2 , Mechanical processing removes the surface metal of the stirring body 2, and at the same time, the lower end of the stirring body 2 is processed into a truncated cone shape A, the bottom of the truncated cone shape A is a spherical surface, and the truncated cone shape A is the stirring needle A, see image 3 , The upper part h1 of the stirring needle is made of metal, ...

Example Embodiment

[0027] Specific implementation manner two: combination figure 2 To describe this embodiment, in this embodiment, in step one, the metal rod 21 and the zinc-aluminum rod 22 are welded together by friction welding. The other steps are the same as in the first embodiment.

Example Embodiment

[0028] Specific implementation mode three: combination Figure 4 This embodiment is described. In this embodiment, in step 1, the metal rod 21 and the zinc-aluminum bar 22 are connected together by a screw connection, wherein the lower end surface of the metal rod 21 is an internal thread, and the upper end surface of the zinc-aluminum bar 22 is External thread. The other steps are the same as in the first embodiment.

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Abstract

The invention provides a combined triggering type friction stir plug braze welding and repair welding method and a welding tool thereof. The method comprises the following steps: 1, machining the lower end of a stirring body 2 into a stirring needle which is conical, wherein the upper part of the stirring needle is made of a metal material, and the lower part of the stirring needle is made of an aluminum zinc material; 2, determining the size of the stirring needle; 3, positioning a key hole required to be repaired; and 4, in a braze welding and repair welding process of a friction stir plug, rubbing the stirring needle with the material of the inner wall of the key hole to be subjected to repair welding, rubbing an aluminum zinc bar with the inner wall of the key hole in advance at the low temperature so as to plastify, continuing carrying out friction stir downwards by using a metal bar, and rubbing the upper part of the stirring needle of the metal bar with the inner wall of the key hole to generate heat so that the key hole which needs to be subjected to repair welding and has been filled with the aluminum zinc bar is fully filled with the aluminum zinc bar. According to the welding tool, the stirring body is arranged in a clamping hole of a clamping body, circumferential surfaces of the stirring needle at the upper end and the stirring needle at the lower end are conical surfaces, the stirring needle at the upper end and the stirring needle at the lower end form the stirring needle, and the stirring needle is exposed out of the lower end surface of a lower cylinder. The combined triggering type friction stir plug braze welding and repair welding method and the welding tool thereof are used for repair welding of the friction stir welding key hole.

Description

technical field [0001] The invention relates to a method for repairing friction stir plug welding, in particular to a combined trigger type friction stir plug brazing repair method and welding tools. Background technique [0002] Since the invention of Friction Stir Welding (FSW) by the British Welding Institute (TWI) in 1991, this technology has many advantages compared with traditional fusion welding methods in the field of light alloy joining, such as joint fatigue performance, tensile properties Good, the residual stress and deformation after welding are small, and welding defects such as cracks and pores can be avoided. At the same time, it can significantly reduce costs and save materials, and has attracted widespread attention. However, in the case of improper process parameters or conditions, defects such as incomplete filling, incomplete penetration and discontinuous root are prone to occur, thereby reducing the performance of the weld. Similarly, the keyhole left ...

Claims

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Application Information

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IPC IPC(8): B23K20/12B23K20/24
CPCB23K20/122B23K20/1255B23K20/24
Inventor 万龙李旭吕宗亮黄体方谢聿铭黄永宪
Owner 昆山哈工万洲焊接研究院有限公司
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