Wireless control system of composite material belt rolling main engine

A composite material, wireless control technology, applied in general control systems, control/regulation systems, program control and other directions, can solve the problems of composite material manufacturers loss, operation errors, operator safety hazards, etc., to improve system reliability and safety. The effect of improving compatibility and data reliability

Inactive Publication Date: 2016-08-31
BENGBU TRIUMPH ENG TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In terms of speed control of the belt rolling machine used for the usual resin composite sheet or plate strip or PP honeycomb panel, the operator needs to approach the belt rolling machine when the speed is adjusted, directly through the operation panel of the frequency converter to the upper transmission of the rolling machine The main roller and the lower drive main roller are independently controlled by open-loop speed, and then the actual line speed is calculated according to the frequency displayed on the inverter panel, and the current line speed cannot be visually checked
And because the machines in production are operated at close range, noise, dust, and the transmission mechanism of the main engine all bring hidden dangers to the safety of operators
[0003] In terms of height control, the height control part of the heating zone, cooling zone, and intermediate lifting roller completely relies on the operator to observe the stroke with the naked eye, and cannot accurately control the height of the rise and fall
Even if a man-machine interface (i.e. touch screen) is installed on the host for observation, it will bring the same security problems
[0004] At the same time, the multiple belt rolling hosts in the workshop operate independently and cannot form an operating system. It is necessary to go to each host separately to perform related operations
[0005] All of the above will bring inconvenience and potential safety hazards to on-site operations, affect production efficiency and cause operational errors
The speed difference generated by the upper and lower drive rollers will also affect the surface of the composite material, reducing the yield and causing great losses to the composite material manufacturer

Method used

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  • Wireless control system of composite material belt rolling main engine

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Embodiment Construction

[0022] like figure 1 As shown, a composite material belt rolling host wireless control system includes a wireless Ethernet SCALANCE system based on the PROFINET industrial bus standard, a programmable logic controller (PLC) 1, a servo drive 2 with an industrial Ethernet interface, 3. Absolute encoders 4, 5, 6 of industrial Ethernet Profinet communication interface, and a mobile phone or tablet computer as the man-machine interface 7.

[0023] 1. Wireless Ethernet SCALANCE system based on PROFINET industrial bus standard: such as figure 1 , a total of 5 wireless switches (AP) 8 are used in the system, the model is SCALANCE W788-1PRO. Each AP is interconnected by PROFINET industrial bus and each corresponds to an actuator. The AP has two wireless network card interfaces, which can use 2.4 GHz and 5GHz frequency bands. Connect the RCAOX cable 9 to the first wireless network card interface. In order to avoid channel interference, five APs use five different 5GHz channels for wi...

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Abstract

The invention discloses a wireless control system of a composite material belt rolling main engine. The wireless control system comprises a wireless Ethernet SCALANCE system based on a PROFINET industrial bus standard, a programmable logic controller (PLC), a servo driver with an industrial Ethernet interface, an absolute value encoder of an industrial Ethernet Profinet communication interface and a cell phone or a tablet computer which is used as a man-machine operation interface. The wireless control system takes PROFINET as an industrial network communication standard and the PROFINET is fused with the SCALANCE system to form a wireless industrial network; a driving part and a height control part are fused to form a whole body, so that the reliability and the compatibility of the system are improved; and the difficulties that the driving part and the height control part cannot be uniformly and remotely controlled, a factory main engine cannot be uniformly and comprehensively controlled, the heights of a heating region, a cooling region and a middle lifting roller cannot be accurately controlled and the operation of an operator is not convenient, which trouble the industry for a plurality of years, are perfectly solved.

Description

Technical field: [0001] The invention relates to a wireless control system for a composite material belt rolling host, belonging to the field of composite material production machinery. Background technique: [0002] In terms of speed control of the belt rolling machine used for the usual resin composite sheet or plate strip or PP honeycomb panel, the operator needs to approach the belt rolling machine when the speed is adjusted, directly through the operation panel of the frequency converter to the upper transmission of the rolling machine The main roller and the lower drive main roller are independently controlled by open-loop speed, and then the actual line speed is calculated according to the frequency displayed on the inverter panel, and the current line speed cannot be visually checked. And because the machines in production are operated at close range, noise, dust, and the transmission mechanism of the main engine all bring hidden dangers to the safety of operators. ...

Claims

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Application Information

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IPC IPC(8): G05B19/418
CPCG05B19/41855G05B2219/31023Y02P90/02
Inventor 邢宝山卢佩庆郑纤秀陶洪洋宋方轲王家刚刘可王海荣黄广楠马银峰
Owner BENGBU TRIUMPH ENG TECH CO LTD
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