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Manufacturing method of bimetal composite pipe with uniformly deformed whole pipe body

A bimetal composite pipe, uniform deformation technology, applied in the field of composite material processing, can solve the problem that the wall thickness cannot obtain the bonding strength, etc., and achieves the effect of good bonding strength uniformity, large contact area, and improved bonding strength.

Active Publication Date: 2016-09-07
XIAN SUNWARD AEROSPACE MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method will cause elastic deformation of the local base liner to obtain better bonding strength, but it will also cause the part with

Method used

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  • Manufacturing method of bimetal composite pipe with uniformly deformed whole pipe body
  • Manufacturing method of bimetal composite pipe with uniformly deformed whole pipe body
  • Manufacturing method of bimetal composite pipe with uniformly deformed whole pipe body

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] In this embodiment, a bimetal composite pipe of Φ217.1mm×(10mm+2.5mm) is formed, and the length of the pipe is 11.1m. The base pipe is L360QS carbon steel pipe of Φ217.1mm×10mm. Φ195mm×2.5mm 409L alloy steel pipe, the length of the liner is 11.24m.

[0035] Detection of yield strength: first cut a short tube with a length of 200mm at the end of the pipe to be tested (base pipe or liner), and then cut four sets of tensile samples along the axial direction of the short tube, and the four sets of tensile samples are The circumference of the cross-section of the tube is evenly distributed, and finally the yield strength test of the tensile specimen is carried out according to the GBT-228 "Metallic Materials Tensile Test Method at Room Temperature" standard, and the average value of the yield strength of the four groups of tensile specimens is calculated, and the corresponding The yield strength of the base pipe and the yield strength of the liner are shown in Table 1.

[0...

Embodiment 2

[0067] In this embodiment, a bimetal composite pipe of Φ219mm×(6mm+2mm) is formed, the pipe length is 5.3m, wherein the base pipe is L245NS carbon steel pipe of Φ219mm×6mm, the length of the base pipe is 5.3m, and the liner pipe is 316L stainless steel of Φ203mm×2mm The liner pipe is 5.5m long.

[0068] Adopt the method described in embodiment 1 to detect the yield strength σ of the liner si =301MPa; the strengthening modulus E' of the liner i =1650MPa; the yield strength σ of the base pipe so =330MPa; reinforcement modulus E' of base pipe o =1430MPa.

[0069] The concrete forming method of the present embodiment comprises the following steps:

[0070] Step 1, such as figure 1 As shown, the assembled base pipe 1 and liner 2 are clamped in the mold 3, and the length of both ends of the liner 2 protruding from the base pipe 1 is 100 mm;

[0071] Step 2. Calculate the theoretical forming pressure P of the first stage of hydraulic composite forming of bimetallic composite pi...

Embodiment 3

[0084] In this embodiment, a bimetal composite pipe of Φ219mm×(10mm+2mm) is formed, and the length of the pipe is 11.5m. The base pipe is a 415L stainless steel pipe of Φ219mm×10mm. Stainless steel pipe, liner pipe length is 11.8m.

[0085] Adopt the method described in embodiment 1 to detect the yield strength σ of the liner si =289MPa; the strengthening modulus E' of the lineri =1450MPa; the yield strength σ of the base pipe so =425MPa; reinforcement modulus E' of base pipe o =1922 MPa.

[0086] The concrete forming method of the present embodiment comprises the following steps:

[0087] Step 1, such as figure 1 As shown, the assembled base pipe 1 and liner 2 are clamped in the mold 3, and the length of both ends of the liner 2 protruding from the base pipe 1 is 150 mm;

[0088] Step 2. Calculate the theoretical forming pressure P of the first stage of hydraulic composite forming of bimetallic composite pipe according to the following formula i and the second stage the...

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Abstract

The invention discloses a manufacturing method of a bimetal composite pipe with a uniformly deformed whole pipe body. The manufacturing method comprises the following steps: (1) an assembled base pipe and a lining pipe are clamped in a mold; (2) a first phase theoretic forming pressure Pi and a second phase theoretic forming pressure P'i in water pressure composite forming of the bimetal composite pipe are calculated; (3) two ends of the base pipe clamped in the mold and the lining pipe are sealed by sealing rings; and then, water is filled in the lining pipe for exhausting; (4) the pressure is injected in the lining pipe; and after the pressure rises to a first phase pressure set value P1, the pressure is kept by 2-10 min; (5) after the pressure continuously rises to a second phase pressure set value P2, the pressure is kept by 10-240 s; and (6) the pressure is relieved, the water is drained, and the discharge is performed to obtain the bimetal composite pipe. The method can guarantee full deformation of the lining pipe in the annular direction and the axial direction in the compounding process, so that the bimetal composite pipe manufactured by the method is large in base/lining contact area and excellent in bonding strength uniformity in the axial direction and the annular direction.

Description

technical field [0001] The invention belongs to the technical field of composite material processing, and in particular relates to a method for manufacturing a bimetallic composite pipe with uniform deformation of the entire pipe body. Background technique [0002] With the continuous enrichment of experience in oil and gas resource exploitation and transportation, bimetallic composite pipes meet the design requirements with their corrosion resistance and mechanical properties, and at the same time, the cost is far lower than that of pure stainless steel pipes, and they are used more and more. At present, there are many ways to produce bimetallic composite pipes in China. The method of manufacturing bimetallic composite pipes with hydraulic composite technology is more common, but the bimetallic composite pipes produced by this technology have the following two defects. [0003] On the one hand, the hydraulic composite method commonly used domestically and internationally wi...

Claims

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Application Information

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IPC IPC(8): B21D26/051B21D39/04
CPCB21D26/051B21D39/04
Inventor 梁国栋魏帆袁江龙吴泽郭霖梁国萍王剑李缘赵欣王斌赵东宗友刚
Owner XIAN SUNWARD AEROSPACE MATERIAL CO LTD