Riveting technology applicable to track bracket
A riveting and rail technology, applied in the field of rail transit, can solve the problems of small contact surface between rivets and rails, deformation of the joints between rails and rivets, easy repair and jamming, etc., so as to improve the overall performance, increase the force surface and connect smoothing effect
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Embodiment 1
[0018] A riveting process for rail supports, comprising the steps of:
[0019] 1) Fix the track bracket on the riveting machine;
[0020] 2) Heating the rivet to cause plastic deformation of the rivet; the heating temperature is 1015°C, and the heating time is 5s.
[0021] 3) Place the rivet on the track bracket to be riveted, and keep the central axis of the rivet consistent with the central axis of the main shaft of the riveting machine;
[0022] 4) The riveting machine operates and applies external force to the rivet to form a riveted joint; the pressure of the external force applied by the riveting machine to the rivet is 4.13MPa; at the same time, the mixed gas is blown on the rivet, the temperature of the mixed gas is 120°C, and the flow rate of the mixed gas is 120ml / min, the mixed gas is composed of nitrogen, hydrogen and argon, the ratio of nitrogen, hydrogen and argon is 1:0.8:1.6 in molar ratio.
[0023] 5) Roll the formed riveted joint; the rolling pressure is 1...
Embodiment 2
[0025] A riveting process for rail supports, comprising the steps of:
[0026] 1) Fix the track bracket on the riveting machine;
[0027] 2) Heating the rivet to cause plastic deformation of the rivet; the heating temperature is 1060°C, and the heating time is 6s.
[0028] 3) Place the rivet on the track bracket to be riveted, and keep the central axis of the rivet consistent with the central axis of the main shaft of the riveting machine;
[0029] 4) The riveting machine operates and applies external force to the rivet to form a riveted joint; the pressure of the external force applied by the riveting machine to the rivet is 5.03MPa; at the same time, the mixed gas is blown on the rivet, the temperature of the mixed gas is 180°C, and the flow rate of the mixed gas is 160ml / min; the mixed gas is composed of nitrogen, hydrogen and argon, and the ratio of nitrogen, hydrogen and argon is 1:0.8:1.6 in molar ratio.
[0030] 5) Roll the formed riveted joint with a rolling pressur...
Embodiment 3
[0032] A riveting process for rail supports, comprising the steps of:
[0033] 1) Fix the track bracket on the riveting machine;
[0034] 2) Heating the rivet to cause plastic deformation of the rivet; the heating temperature is 1100°C, and the heating time is 5 s.
[0035] 3) Place the rivet on the track bracket to be riveted, and keep the central axis of the rivet consistent with the central axis of the main shaft of the riveting machine;
[0036] 4) The riveting machine runs and applies external force to the rivet to form a riveted joint; the pressure of the external force applied by the riveting machine to the rivet is 6.36 MPa; at the same time, the mixed gas is blown on the rivet, the temperature of the mixed gas is 265°C, and the flow rate of the mixed gas is 175ml / Minute. The mixed gas is composed of nitrogen, hydrogen and argon, and the ratio of nitrogen, hydrogen and argon is 1:0.8:1.6 in molar ratio.
[0037] 5) Roll the formed riveted joint with a rolling press...
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