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Riveting technology applicable to track bracket

A riveting and rail technology, applied in the field of rail transit, can solve the problems of small contact surface between rivets and rails, deformation of the joints between rails and rivets, easy repair and jamming, etc., so as to improve the overall performance, increase the force surface and connect smoothing effect

Inactive Publication Date: 2017-02-15
镇江安华电气集团有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Existing rail brackets include rails, sliders and rivets. Traditional rivets are riveted on the rails through cold riveting technology. Since the rivets are riveted on the rails through cold riveting technology, during the cold riveting process, the If the rivets are riveted on the track, high pressure is required, which will easily deform the joint between the track and the rivet, and the contact surface at the joint will be uneven, and the slider will easily get stuck when sliding on the turntable, thus affecting the use of the track; , due to the deformation of the rivet during the cold riveting process, the stress is concentrated at the joint, and it is easy to break; and the contact surface between the rivet and the track is small, the connection is unstable, and it is easy to fall off, thus affecting the performance of the track

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A riveting process for rail supports, comprising the steps of:

[0019] 1) Fix the track bracket on the riveting machine;

[0020] 2) Heating the rivet to cause plastic deformation of the rivet; the heating temperature is 1015°C, and the heating time is 5s.

[0021] 3) Place the rivet on the track bracket to be riveted, and keep the central axis of the rivet consistent with the central axis of the main shaft of the riveting machine;

[0022] 4) The riveting machine operates and applies external force to the rivet to form a riveted joint; the pressure of the external force applied by the riveting machine to the rivet is 4.13MPa; at the same time, the mixed gas is blown on the rivet, the temperature of the mixed gas is 120°C, and the flow rate of the mixed gas is 120ml / min, the mixed gas is composed of nitrogen, hydrogen and argon, the ratio of nitrogen, hydrogen and argon is 1:0.8:1.6 in molar ratio.

[0023] 5) Roll the formed riveted joint; the rolling pressure is 1...

Embodiment 2

[0025] A riveting process for rail supports, comprising the steps of:

[0026] 1) Fix the track bracket on the riveting machine;

[0027] 2) Heating the rivet to cause plastic deformation of the rivet; the heating temperature is 1060°C, and the heating time is 6s.

[0028] 3) Place the rivet on the track bracket to be riveted, and keep the central axis of the rivet consistent with the central axis of the main shaft of the riveting machine;

[0029] 4) The riveting machine operates and applies external force to the rivet to form a riveted joint; the pressure of the external force applied by the riveting machine to the rivet is 5.03MPa; at the same time, the mixed gas is blown on the rivet, the temperature of the mixed gas is 180°C, and the flow rate of the mixed gas is 160ml / min; the mixed gas is composed of nitrogen, hydrogen and argon, and the ratio of nitrogen, hydrogen and argon is 1:0.8:1.6 in molar ratio.

[0030] 5) Roll the formed riveted joint with a rolling pressur...

Embodiment 3

[0032] A riveting process for rail supports, comprising the steps of:

[0033] 1) Fix the track bracket on the riveting machine;

[0034] 2) Heating the rivet to cause plastic deformation of the rivet; the heating temperature is 1100°C, and the heating time is 5 s.

[0035] 3) Place the rivet on the track bracket to be riveted, and keep the central axis of the rivet consistent with the central axis of the main shaft of the riveting machine;

[0036] 4) The riveting machine runs and applies external force to the rivet to form a riveted joint; the pressure of the external force applied by the riveting machine to the rivet is 6.36 MPa; at the same time, the mixed gas is blown on the rivet, the temperature of the mixed gas is 265°C, and the flow rate of the mixed gas is 175ml / Minute. The mixed gas is composed of nitrogen, hydrogen and argon, and the ratio of nitrogen, hydrogen and argon is 1:0.8:1.6 in molar ratio.

[0037] 5) Roll the formed riveted joint with a rolling press...

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PUM

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Abstract

The invention discloses a riveting technology applicable to a track bracket. Firstly, the track bracket is fixed to a riveting machine; then a rivet is heated and is subjected to plastic deformation; the rivet is arranged at the to-be-riveted position of the track bracket, and the central axis of the rivet is maintained to be consistent with the central axis of a spindle of the riveting machine; the riveting machine starts to work and exerts external force on the rivet, to obtain a riveting joint; and finally, the formed riveting joint is laminated. According to the invention, the rivet and the track bracket are riveted into a whole by adopting the hot riveting technology, the needed force in hot riveting is smaller, therefore the residual stress at the riveting position is smaller, the deformation generated is smaller, the junction surface of the rivet and the track bracket is increased after hot riveting, thus the thrust surface is increased, the stability of a track is improved, as the hot riveting technology is adopted, the joint of the rivet and the track is smoother, and a T-shaped bolt can move more flexibly in the track.

Description

technical field [0001] The invention relates to a riveting process, in particular to a riveting process for rail supports, and belongs to the technical field of rail transportation. Background technique [0002] Riveting is an ancient connection method that has been used as early as thousands of years ago. Due to its advantages such as reliable connection and no metallurgical changes in the connection process (compared with welding), it still has an indispensable position in many industries, such as Aircraft, railway vehicles, automobiles, etc. Generally speaking, riveting is essentially the plastic deformation of the rivet under the action of the rivet head (also known as the rivet rod) to form a riveted joint, thereby achieving mechanical connection. Depending on the temperature at which the rivets undergo plastic deformation, riveting can be divided into cold riveting and hot riveting. Cold riveting operates at room temperature, and the rivet produces plastic deformatio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21J15/08
CPCB21J15/08
Inventor 韦成歌
Owner 镇江安华电气集团有限公司
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