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A new type of magnesia-alumina-carbon brick made of carbon-containing residual ladle lining brick and its production method and application

A technology of ladle lining bricks and magnesia-aluminum-carbon bricks is applied to the application of magnesia-aluminum-carbon bricks on ladle, and the production field of magnesia-alumina-carbon bricks can solve the problem that the service life cannot reach the expected replacement period, and the steelmaking process requirements cannot be met. , waste of refractory materials, etc., to achieve the effect of improving corporate and social benefits, saving refractory resources and reducing costs

Active Publication Date: 2020-05-01
瑞泰马钢新材料科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Because the steel slag has seriously eroded the slag line, usually, it is necessary to replace the slag line lining brick one or more times in the middle, which is called minor repair. Re-building is called overhaul. The carbon-containing residual ladle lining bricks removed from major repairs account for about 30-50% of the total carbon-containing residual ladle lining bricks in the working layer. These residual ladle lining bricks are usually regarded as industrial Garbage disposal, on the one hand, not only pollutes the environment, but also causes a serious waste of valuable refractory resources; Steelmaking Process Requirements

Method used

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  • A new type of magnesia-alumina-carbon brick made of carbon-containing residual ladle lining brick and its production method and application

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Effect test

Embodiment 1

[0042] In this embodiment, a new type of magnesia-alumina-carbon brick made of carbon-containing residual ladle lining brick according to the present invention has the following formula by weight: carbon-containing residual ladle lining brick: 40 parts; magnesia: 40 parts ; Alumina: 10 parts; Carbon: 5 parts; Metal magnesium powder: 5 parts; %, fine powder below 180 mesh 20%.

[0043] like figure 1 A flow chart of a production method of a novel magnesia-alumina-carbon brick made of carbon-containing residual ladle lining brick is shown, and the method includes the following specific steps:

[0044] Step S1, collection and processing of residual carbon-containing ladle lining bricks

[0045] 1) Stack the removed carbon-containing residual ladle lining bricks in a centralized manner, manually check and select the carbon-containing residual ladle lining bricks with special equipment, and then remove the steel slag on the working layer of the carbon-containing residual ladle lin...

Embodiment 2

[0063] In this embodiment, a new type of magnesia-alumina-carbon brick made of carbon-containing residual ladle lining brick according to the present invention has the following formula by weight: carbon-containing residual ladle lining brick: 50 parts; magnesia: 35 parts ; Alumina: 10 parts; Carbon: 2 parts; Borax: 3 parts; Mesh fine powder 20%.

[0064] A kind of production method of the novel magnesia-alumina-carbon brick that utilizes carbon-containing residual ladle lining brick to make of this embodiment, its basic steps are the same as embodiment 1, and its difference is:

[0065] Step S2, raw material preparation

[0066] 1) Prepare according to the ratio of the following raw materials: residual carbon-containing ladle lining brick: 50 parts; magnesia: 35 parts; alumina: 10 parts; carbon: 2 parts; borax: 3 parts; thermosetting resin: 4 parts ;

[0067] 2) The particle size composition of raw materials: 55% of 8mm-1mm coarse particles, 25% of 1-0mm medium particles, ...

Embodiment 3

[0071] In this embodiment, a new type of magnesia-alumina-carbon brick made of carbon-containing residual ladle lining brick according to the present invention has the following formula by weight: carbon-containing residual ladle lining brick: 60 parts; magnesia: 20 parts ; Alumina: 6 parts; Carbon: 6 parts; Boron carbide powder: 8 parts; , 25% of fine powder below 180 mesh.

[0072] A kind of production method of the novel magnesia-alumina-carbon brick that utilizes carbon-containing residual ladle lining brick to make of this embodiment, its basic steps are the same as embodiment 1, and its difference is:

[0073] Step S2, raw material preparation

[0074] 1) Prepare according to the ratio of the following raw materials: carbon-containing residual ladle lining brick: 60 parts; magnesia: 20 parts; alumina: 6 parts; carbon: 6 parts; boron carbide powder: 8 parts; silicone resin: 5 copies;

[0075] 2) Composition of raw material particle size: 60% of 8mm-1mm coarse particles...

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Abstract

The invention discloses a novel magnesia-alumina-carbon brick produced by utilizing a carbon-containing residual ladle brick, and a production method and an application thereof. The magnesia-alumina-carbon brick has a formula concretely comprising the following components in parts by weight: 40 to 60 parts of the carbon-containing residual ladle brick, 20 to 40 parts of magnesite clinker, 5 to 15 parts of alumina, 1 to 6 parts of carbon, 2 to 10 parts of an additive and 3 to 5 parts of an additive binding agent. The magnesia-alumina-carbon brick has the following advantages: using performance is significantly improved; high corrosion resistance and stripping resistance are achieved; through cost accounting, the carbon-containing ladle brick is adopted to recycle, so the novel magnesia-alumina-carbon brick has a certain cost-reducing amplitude compared with a conventional aluminum-magnesium-carbon brick; infinite cyclic utilization of the carbon-containing residual ladle brick is realized; benefits of enterprises and the society are improved; and valuable refractory material resources are saved.

Description

technical field [0001] The invention belongs to the technical field of refractory materials, and in particular relates to a magnesia-alumina-carbon brick, a production method of the magnesia-alumina-carbon brick, and the application of the magnesia-alumina-carbon brick to a ladle. Background technique [0002] In the metallurgical industry, molten steel needs to be stored and transported in ladles, and some ladles are also used as refining containers outside the furnace. Therefore, the inside of the ladle must withstand the erosion and erosion of molten steel and slag at a temperature above 1600 ° C, and the use conditions are harsh. Direct contact with molten steel The working layer of steel slag and steel slag must use high-quality refractory materials. At present, the steel ladle used is composed of a steel shell, supporting feet, lifting trunnions and hook parts. In the steel shell, an insulation layer, a permanent layer and a working layer are arranged in sequence, and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
CPCC04B35/66C04B2235/3206C04B2235/3217C04B2235/3409C04B2235/3821C04B2235/401C04B2235/422
Inventor 杨开保刁德胜许承凤樊明宇
Owner 瑞泰马钢新材料科技有限公司
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