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Equipment and method for manufacturing large-diameter steel pipe bell mouth

A production method and bell mouth technology, which is applied in the field of pipe fitting processing and construction, can solve the problems of damaged galvanized layer, irregular bell mouth, and low efficiency, and achieve the effects of preventing scratching the insulating layer, high production efficiency, and simple operation

Inactive Publication Date: 2018-07-17
中国人民解放军63926部队
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two main methods for making the bell mouth of galvanized steel pipes: one is manual direct hammering. The bell mouth made by the hammer is irregular, and the galvanized layer is easily damaged during the hammering process
The second is to heat the end of the pipe with gas welding, and while heating, use a hand hammer to beat out the bell mouth evenly point by point along the periphery of the pipe, and then paint the anti-corrosion paint after forming. During the operation of this method, the galvanized layer will be heated. Burning releases toxic gas, which endangers the health of workers, and it is easy to cause scald accidents when hammered during heating. The bell mouth produced by hammering is irregular, and the production process needs to consume gas, and the cost is high

Method used

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  • Equipment and method for manufacturing large-diameter steel pipe bell mouth
  • Equipment and method for manufacturing large-diameter steel pipe bell mouth
  • Equipment and method for manufacturing large-diameter steel pipe bell mouth

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] like figure 1 , 2 As shown, a large-diameter steel pipe bell mouth production equipment, the equipment includes a rolling groove machine 5 and a liftable material rack 1; the rolling groove machine 5 includes a rotating main shaft, a pressing wheel 3 above the main shaft, and a pressing wheel pressing operation. The pressure roller 3 is a cylinder, and a bearing attachment 4 is fixed outside the rotating main shaft bearing. One end of the bearing attachment 4 is a steel cylinder 401 and the other end is an annular protrusion with a diameter larger than the steel cylinder. Rib 402, the end of the annular raised rib 402 of the bearing attachment is set at one end of the main body of the rolling groover, and the steel cylinder 401 is located outside the rolling groover; the elevating material rack 1 includes a support platform 8 and height-adjustable support legs, Two support wheels 6 are arranged on the support platform 8, and the two support wheels 6 are located in the ...

Embodiment 2

[0046]A method for making a large-diameter steel pipe flare using the equipment in Example 1.

[0047] like Figure 4 , 5 shown, including the following production steps:

[0048] 1) Place the elevating rack 1 on the main axis of the trough machine 5, and adjust the distance L from the elevating rack to the trough machine and the height H of the elevating rack according to the eversion angle θ of the bell mouth to be made. The height H of the lifting rack is higher than the height h of the main shaft of the roller groover;

[0049] 2) Put one end of the steel pipe 2 into the steel cylinder 401 of the bearing attachment 4 of the rolling groove machine, and make the end of the steel pipe 2 stand against the annular ridge 402 of the bearing attachment, and the other end of the steel pipe 2 rests on the lifting rack. Between the two support wheels 7, the steel pipe 2 is inclined downward from the liftable material rack 1 to the bearing attachment 4 of the rolling groove machine...

Embodiment 3

[0053] A method for making a large-diameter steel pipe flare using the equipment in Example 1.

[0054] like Image 6 shown, including the following production steps:

[0055] 1) Place the elevating rack 1 on the main axis of the trough machine 5, and adjust the height H of the elevating rack 1 to be the same as the height h of the main shaft of the trough machine;

[0056] 2) Put one end of the steel pipe 2 into the annular ridge 402 of the bearing attachment 4 of the rolling groove machine, and the other end of the steel pipe 2 is placed between the two supporting wheels 6 of the elevating material rack 1, and make the axis of the steel pipe and the rolling groove. The main axis of the machine is parallel;

[0057] 3) Press down the operating device through the pressure roller 3, so that the pressure roller 3 contacts the steel pipe 2 and presses down, rotates the steel pipe by rotating the main shaft, and increases the pressure of the pressure roller while the steel pipe ...

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Abstract

The invention provides a device and methods for manufacturing a large caliber steel pipe horn opening. The device comprises a channelling machine and a lifting material frame, and the channelling machine comprises a rotary main shaft, a pressing wheel and a pressing wheel down-pressing operation device, wherein the pressing wheel is arranged above the rotary main shaft. A bearing accessory is fixed outside a rotary main shaft bearing, one end of the bearing accessory is a steel cylinder, the other end of the bearing accessory is an annular convex edge, and the diameter of the annular convex edge is larger than that of the steel cylinder. The lifting material frame comprises a supporting platform and height-adjustable supporting feet, and two supporting wheels are arranged on the supporting platform. By means of the device, the regular-shaped steel pipe horn opening can be manufactured through the two methods. The methods are easy in operation, high in manufacturing efficiency, low in cost and safe, and the adopted device of the methods can be reused. The manufactured horn opening is regular, and the phenomenon that an insulating layer is lacerated by a pipe opening during the cable penetrating process is effectively prevented.

Description

technical field [0001] The invention relates to the technical field of pipe fitting processing and construction in electrical installation, in particular to a device and method for manufacturing a large-diameter steel pipe bell mouth, in particular to a large-diameter galvanized steel pipe bell mouth manufacturing device and a construction method. Background technique [0002] Large-diameter galvanized steel pipes are widely used in electrical installations as protective casings for cables. According to GB50303-2002 of "Construction Quality Acceptance Specification for Building Electrical Engineering", when galvanized steel pipe with a diameter of φ80mm or more is used as a cable protection sleeve, bell mouths must be made at both ends to prevent the skin of the metal sleeve from being scratched during threading. Insulation of cables. There are two main methods for making the bell mouth of galvanized steel pipe: one is manual direct hammering, this method is inefficient, ti...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D41/02
CPCB21D41/02
Inventor 王坤吕明冯俊龙朱崇林李敬伯李娜郭光辉贾继峰
Owner 中国人民解放军63926部队