Railway vehicle head and chassis integrated structure and forming method

A technology for rail vehicles and molding methods, which is applied to the underframe, railway car body components, transportation and packaging, etc., can solve the problems of lack of experience in the design of mechanical properties of new materials, and the effect of lightweight car body structure is not obvious, so as to improve processing. Assembly process, obvious weight reduction effect, the effect of reducing the weight of the structure

Pending Publication Date: 2017-02-22
CRRC CHANGCHUN RAILWAY VEHICLES CO LTD
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Problems solved by technology

However, in the traditional structural design of rail vehicles, due to lack of confidence in the mechanical properties of new materials and lack of relevant design experience, t

Method used

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  • Railway vehicle head and chassis integrated structure and forming method
  • Railway vehicle head and chassis integrated structure and forming method

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Example Embodiment

[0019] see figure 1 , The structure of the traditional metal car body front chassis includes: a driver's cab chassis 1, a passenger compartment front chassis 2, a passenger compartment rear chassis 3, and a seat mounting lower chassis 4. All components of the metal vehicle body underframe structure are connected by welding process, and the underframe structure does not include system structures such as sound insulation materials, cold-proof materials, and floors.

[0020] see figure 2 , The integrated structure of the rail vehicle head car chassis of the present invention includes: a driver's cab chassis 5 and a passenger compartment chassis 6 . The cab chassis 5 and the passenger compartment chassis 6 are composed of a sandwich structure in which the inner and outer skins are filled with a foam core; the thickness of the outer skin structure of the chassis is 3mm, and SF120FRS / HEC300 / 400 / 45% / POPA carbon fiber prepreg material, the number of layers is 11, the proportion of...

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Abstract

Arailway vehicle head and chassis integrated structure is characterized by comprising a cab chassis and a passenger room chassis, the cab chassis and the passenger room chassis are both composed of sandwich structures filled with core materials between inner and outer skins, and the inner and outer skin structures of the chassises are formed by continuously laying carbon fiberprepregs. The inner skins of the cab chassis and the passenger room chassis serve as parts of the integrated structures of the chassises, and the functional requirements of floor parts of traditional metal vehicles are also integrated. The foam core materials of the cab chassis and the passenger room chassis serve as parts of the integrated structures of the chassises, and the functional requirements of sound insulation parts and cold-proof parts in the traditional metal vehicles are also integrated. The cab chassis and the passenger room chassis are integrated, a high-temperature pressurizing-curing forming process is adopted, the structural deformation amount in the forming process is small, and the structural strength, rigid mechanical properties and overall machining precision of a vehicle body chassis are improved.

Description

technical field [0001] The invention belongs to the field of railway transportation, and in particular relates to a forming technology of a novel underframe integrated structure of a rail vehicle. Background technique [0002] With the continuous improvement of rail vehicle equipment manufacturing technology, the design concept of rail vehicle body structure platformization, modularization and lightweight has received more and more attention and attention. As the most complex and important structural part of the car body structure, the re-optimized design of its structural form is very consistent with the current design concept of the car body structure, and can also improve the manufacturing technology of rail vehicle equipment as a whole. [0003] The car body underframe structure is the most important load-bearing part in the rail vehicle body structure, which needs to bear the loads generated by the side walls, roof, under-car equipment, interior equipment and passengers...

Claims

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Application Information

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IPC IPC(8): B61F1/00
CPCB61F1/00
Inventor 于庆斌刘玉周伟旭李天亮王晶
Owner CRRC CHANGCHUN RAILWAY VEHICLES CO LTD
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