Preparing method for steel smelting system water model casting powder for experimental use

A technology for iron and steel smelting and water modeling, which is used in the field of preparation of mold slag for water model experiments in iron and steel smelting systems, and can solve the problems of inability to simulate the downward lubrication of slag liquid in the mold, lack of sintering layer and powder slag layer, and difficulty in reacting slag. Movement and other problems, to achieve the effect of low cost, easy acquisition, and simple preparation process

Active Publication Date: 2017-03-15
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, there are two main types of mold flux used in water model experiments. One is to use a mixture of aviation oil and vegetable oil (Zhou Li, Physical simulation of 120t ladle confluence slag roll, Steelmaking, 2012, 28 (2): 56~58) simulation volume Slag or slag removal, but this kind of mixed oil is in liquid state, and it is easy to be exposed and slag-encrusted during the experiment, lacking the sintering layer and powder slag layer similar to the actual mold slag, and the simulation results are difficult to reflect the movement of the slag in the actual iron and steel smelting process; The second is to use foamed plastic particles to simulate the movement process of slag entrapment and slag (Qi Xinxia, ​​Research on slag entanglement in slab crystallizer, Special Steel, 2004, 25(3):29~31), but this foamed plastic particle It is granular at room temperature, and it is easy to expose the liquid surface during the experiment, and it is not easy to slag, and because there is no liquid slag layer, it is impossible to simulate the downstream lubrication of the slag liquid in the crystallizer, and there is a big gap with the actual physical process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A method for preparing mold flux for mold water model experiments in continuous casting systems. The preparation method described in this embodiment is:

[0025] In the first step, the mold flux for the water model experiment is composed of a foam particle layer, a high-viscosity mixed oil layer and a low-viscosity mixed oil layer from top to bottom, the thickness of the mold flux for the water model experiment is 20-60mm, and the foam particle layer, high-viscosity mixed oil layer and low-viscosity mixed oil layer with a volume ratio of 1: (0.8-0.9): (1.7-2.0); the foam particle layer, high-viscosity mixed oil layer and low-viscosity mixed oil layer simulate the continuous casting system mold Powder slag layer, sintered layer and liquid slag layer of mold powder.

[0026] The foam particles used in the foam particle layer have a particle size of 0.5-1.1 mm, a density of 0.3-0.6 g / cm3, and a viscosity of 0.07-0.12 Pa·s.

[0027] The high-viscosity mixed oil used in th...

Embodiment 2

[0033] A method for preparing mold flux for continuous casting system tundish water model experiment. The preparation method described in this embodiment is:

[0034] In the first step, the mold powder for the water model experiment is composed of a foam particle layer, a high-viscosity mixed oil layer and a low-viscosity mixed oil layer from top to bottom. layer, high-viscosity mixed oil layer and low-viscosity mixed oil layer, the volume ratio is 1: (0.9~1.0): (1.8~2.1); the foam particle layer, high-viscosity mixed oil layer and low-viscosity mixed oil layer simulate the continuous casting system Powder slag layer, sintered layer and liquid slag layer of mold powder.

[0035] The foam particles used in the foam particle layer have a particle size of 0.8-1.4 mm, a density of 0.3-0.6 g / cm3, and a viscosity of 0.07-0.12 Pa·s.

[0036] The high-viscosity mixed oil used in the high-viscosity mixed oil layer: the density is 0.8-0.85g / cm3, the viscosity is 0.06-0.07Pa·s; the hig...

Embodiment 3

[0042] A method for preparing mold flux for ladle water model experiments. The preparation method described in this embodiment is:

[0043] In the first step, the mold powder for the water model experiment is composed of a foam particle layer, a high-viscosity mixed oil layer and a low-viscosity mixed oil layer from top to bottom. layer, high-viscosity mixed oil layer and low-viscosity mixed oil layer in a volume ratio of 1: (1.0-1.1): (1.9-2.2); the foam particle layer, high-viscosity mixed oil layer and low-viscosity mixed oil layer simulate ladle powder Slag layer, sintered layer and liquid slag layer.

[0044] The foam particles used in the foam particle layer have a particle size of 1.1-1.7 mm, a density of 0.3-0.6 g / cm3, and a viscosity of 0.07-0.12 Pa·s.

[0045] The high-viscosity mixed oil used in the high-viscosity mixed oil layer: the density is 0.8-0.85g / cm3, the viscosity is 0.07-0.08Pa·s; the high-viscosity mixed oil is a mixed oil of vegetable oil and melted w...

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Abstract

The invention relates to a preparing method for steel smelting system water model casting powder for experimental use. The technical scheme comprises the steps of firstly, adding foam particles into the steel smelting system water model; then, adding high-viscosity mixed oil by a water port; afterwards, adding low-viscosity mixed oil by the water port to obtain the water model casting powder for experimental use composed of a foam particle layer, a high-viscosity mixed oil layer and a low-viscosity mixed oil layer successively from top to bottom, so as to simulate the corresponding powder dregs layer, sintering layer and liquid dregs layer in the casting powder of the steel smelting system. The high-viscosity mixed oil is mixed oil composed of plant oil and melted abandoned animal oil, and the low-viscosity mixed oil is a mixed oil composed of plant oil and kerosene. Besides the preparing method for steel smelting system water model casting powder for experimental use is low in cost and simple in technology, the prepared steel smelting system water model casting powder for experimental use has the characteristics of variable viscosity and variable density, better accords with the structure characteristics of the casting powder in the real steel smelting process, and simulates casting powder motion and slag entrapment in the steel smelting system more veritably and vividly.

Description

technical field [0001] The invention belongs to the technical field of water model experiments for iron and steel smelting systems. In particular, the invention relates to a method for preparing mold slag used in water model experiments of iron and steel smelting systems. Background technique [0002] Mold slag is an essential material in the iron and steel smelting process, such as ladles, converters, ladles, tundishes and crystallizers and other high-temperature containers, which are covered with mold slag on the molten iron or steel. Mold slag can usually be divided into three layers: the lowermost layer is in contact with molten steel, and the temperature is higher than the melting point of the mold slag, forming liquid slag floating on the upper surface of molten steel; as the temperature decreases from bottom to top, the viscosity of the slag increases, and the temperature drops to the protective slag. When the sintering temperature of the slag is lower than the sinte...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D11/111C21C7/00
CPCB22D11/111C21C7/0087
Inventor 张美杰黎俊顾华志黄奥罗志安
Owner WUHAN UNIV OF SCI & TECH
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