Method for preparing diamond/copper composite material parts with high volume fraction
A technology of high volume fraction and composite materials, which is applied in the field of preparing copper-based composite parts with high volume fraction of diamond particles, can solve the problems of uneven mixing of copper powder and diamond powder, and achieve overcoming machining difficulties and simple production equipment , the effect of reducing production costs
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Embodiment 1
[0013] Embodiment 1: the Diamond / Cu composite material part that preparation diamond volume fraction is 70%
[0014] Step 1: Weigh 10g of diamond powder, MoO 3 Powder 12g, mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1) 30g, use a powder mixer to mix evenly. The mixed powders were heated to 1000 °C for 3 h in a rapid heating tube electric furnace, during which an Ar atmosphere was introduced for protection. The reaction product is cleaned, dried, and sieved to obtain the surface-coated Mo 2 C layer of diamond powder.
[0015] Step 2: Weigh the coated Mo 2 C layer of diamond powder 8g placed in 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 2.288L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating solution is: CuSO 4 ·5H 2 ...
Embodiment 2
[0018] Embodiment 2: the Diamond / Cu composite material part that preparation diamond volume fraction is 60%
[0019] Step 1: Weigh 10g of diamond powder, MoO 3 Powder 24g, mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1) 40g, use a powder mixer to mix evenly. The mixed powder was heated to 1050 °C for 2 h in a rapid heating tube electric furnace, during which an Ar atmosphere was introduced for protection. The reaction product is cleaned, dried, and sieved to obtain the surface-coated Mo 2 C layer of diamond powder.
[0020]Step 2: Weigh the coated Mo 2 C layer of diamond powder 8g placed in 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 3.560L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating solution is: CuSO 4 ·5H 2 O (...
Embodiment 3
[0023] Embodiment 3: the Diamond / Cu composite material part that preparation diamond volume fraction is 50%
[0024] Step 1: Weigh 10g of diamond powder, MoO 3 Powder 36g, mixed salt NaCl-KCl (molar ratio NaCl:KCl=1:1) 50g, use a powder mixer to mix evenly. The mixed powder was heated to 1100 °C for 1 h in a rapid heating tube electric furnace, and an Ar atmosphere was introduced for protection during this period. The reaction product is cleaned, dried, and sieved to obtain the surface-coated Mo 2 C layer of diamond powder.
[0025] Step 2: Weigh the coated Mo 2 C layer of diamond powder 8g placed in 0.4L of SnCl 2 (30g / L) deionized aqueous solution for surface sensitization, and then placed in 0.4L of PdCl 2 (0.25g / L) deionized aqueous solution for surface activation. Finally, the treated diamond powder is subjected to electroless copper plating, and 5.344L of copper sulfate plating solution is prepared, wherein the formula of copper sulfate plating solution is: CuSO 4...
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