3D polyester fiber mattress production line and mattress production method thereof

Abstract

The invention provides a 3D polyester fiber mattress production line and a mattress production method thereof. The mattress production line comprises a material laminating machine, a multi-needle quilting machine and a washing and drying machine, wherein the material laminating machine comprises a moving device, a group of conveying rollers, an output roller, a pressing roller, a discharging plate, a pressing device, a cutting assembly, a lifting device and a photoelectric sensor; the multi-needle quilting machine comprises a gantry, a quilting frame, needles, a longitudinal guide rail, a transverse guide rail, a control frame, a control board, a first driving device, a second driving device and a numerical control system; a washing mechanism and a jet drying mechanism are arranged on the washing and drying machine. The mattress production line disclosed by the invention has the beneficial effects that the manual production manner is replaced with a mechanized production manner, and the production efficiency is improved; the traditional glue fixing manner is replaced with a quilting manner, so that the gas permeability of 3D polyester fiber mattresses is enhanced, and any influence to the human body health is avoided. Moreover, with the adoption of the quilting manner, patterns can be formed on the surface of the 3D polyester fiber mattress, and the attractive appearance of the mattress is improved.

Description

technical field [0001] The invention belongs to the field of machinery, and in particular relates to a 3D polyester fiber mattress production line and a mattress production method thereof. Background technique [0002] With the improvement of people's quality of life, people pay more attention to the quality of sleep. A good mattress can not only make people have a comfortable sleep, but also has great benefits for the body. If the mattress is not ideal, it will not only compress the nerves in the back of the human body, but also affect the normal circulation of blood. After a long time, it will also cause back pain and sciatic nerve pain. The quality of mattresses sold in the market varies. At present, most of the known mattresses are spring-based mattresses. Some materials are highly toxic, and the quality of the mattresses is poor. They are not environmentally friendly and airtight. Some are easy to mold and breed bacteria. , especially relatively hard, poor ventilation,...

AI Technical Summary

Problems solved by technology

The quality of mattresses sold in the market varies. At present, most of the known mattresses are spring-based mattresses. Some materials are highly toxic, and the quality of the mattresses is poor. They are not environmentally friendly and airtight. Some are easy to mold and breed bacteria. , especially relatively hard, poor ventilation, easy to breed mites, uncomfortable and environmentally friendly, will have a certain impact on the user's health and sleep quality, the use effect is not ideal, affecting the use and promotion of mattresses

[0003] 3D polyester fiber mattress has good ventilation and air permeability, can be completely washed, has good elasticity, good anti-fouling and moisture-proof performance, soft and comfortable, and can achieve physical antibacterial, anti-mite, and mildew-proof, but the production of 3D polyester fiber mattress The process is cumbersome. It is necessary to cut and laminate the 3D polyester fiber material first, then fix the laminated 3D polyester fiber material, and finally clean and dry it.

The production of 3D polyester fiber mattresses in the prior art mostly adopts artificial production methods, and there is no production line for producing 3D polyester fiber mattresses in the prior art

[0004] The production of 3D polyester fiber mattresses using the existing technology has the following disadvantages: 1. Not only is it time-consuming and laborious, but also the production efficiency is low; 2. The laminated 3D polyester fiber material is fixed by glue, which will affect the 3D polyester fiber The air permeability of the mattress, and the glue is a chemical substance, will also affect human health; 3. The laminated 3D polyester fiber material is fixed by glue instead of quilting. Therefore, the surface of the produced 3D polyester fiber mattress cannot form various patterns, which will affect the appearance of the mattress.

Images