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Four-axis electromagnetic torsional vibration integration test platform

A comprehensive testing and electromagnetic technology, applied in vibration testing, testing of machine/structural components, measuring devices, etc., can solve the problems of inability to measure and calibrate, inability to simulate torque, poor test reliability, etc., to reduce the test distortion rate, High test reproducibility and wide range of effects

Active Publication Date: 2017-08-18
SOUTH AIR INT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional vibration test bench cannot simulate the excitation method in which all installation points are independent. Therefore, the test process of the traditional vibration test bench cannot completely simulate the state of the real vehicle, which leads to the challenge of the objectivity of the vibration test.
And under the operation of the real vehicle, each installation point of the tested product is subject to independent vibration and torsion, as well as a combination of the two excitations. The current vibration test bench can only simulate one vibration excitation mode arbitrarily and one-sidedly. Can't simulate
[0004] However, the existing torsional vibration test benches still have some other deficiencies: the torsional vibration test benches are all made by each manufacturer for the 5.11 torsional vibration performance test in QC / T468 (recommended standard for the automotive industry). Uniform Equipment Standards
[0007] 1. Small torque: the power of the drive motor is small, and the torsional vibration test bench cannot twist when encountering products with too large deflection angle or high quality
[0008] 2. The frequency is too low: the torsional vibration rate is at most 1Hz, which is far below the 6Hz required by the standard
[0009] 3. Poor repeatability: unable to measure and calibrate, resulting in poor reliability of the test

Method used

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  • Four-axis electromagnetic torsional vibration integration test platform

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] like Figure 1 to Figure 3 As shown, a four-axis electromagnetic torsional vibration comprehensive test platform of the present invention includes: a base 1 , a fixed plate 2 , an electromagnetic drive group 3 , a tooling 4 , and a component to be tested 5 .

[0034] Described fixed plate 2 is vertically fixed on the base 1, and described fixed plate 2 comprises left one fixed plate 21, left two fixed plates 22, right one fixed plate 23, right two fixed plates 24, one fixed plate 21, left The two fixed plates 22 are relatively arranged, the right first fixed plate 23 and the right second fixed plate 24 are relatively arranged, and the left first fixed plate 21 and the right first fixed plate 23, the left second fixed plate 22 and the right second fixed plate 24 are all relative to the tested Parts 5 are arranged symmetrically, wherein, the distance between the left fixed plate (the first left fixed plate 21 and the second left fixed plate 22) and the right fixed plate (...

Embodiment 2

[0040] Test functions for failure modes:

[0041] Test principle: such as Figure 5 As shown, the decay of the air pressure in the test is used to judge whether the product fails, as well as the failure mode and failure cycle.

[0042] Test process: add a certain pressure air source inside the tested part, then close the solenoid valve, and detect the change of the internal air pressure of the tested part through the pressure sensor.

[0043] a) Failure mode: If the pressure attenuation is linear, it belongs to seal fatigue; if the precipitous attenuation is a product rigid failure, it should be welding or material fatigue.

[0044] b) Failure cycle: through the pressure decay cycle and the final failure times, the failure time and fatigue times of the product are obtained.

[0045] Combining the above two points, you can find the failure mode and improvement target of the product, and reduce the cost of post-analysis.

Embodiment 3

[0047] Material characteristic tests such as Figure 4 Shown:

[0048] a) Install the strain gauge 7 at the position where the drive shaft combination product contacts, measure the change of the strain amount of the product during the torsional vibration process, and understand the change of the material strength of the product;

[0049] b) Install a current sensor 8 on the driving power line. By detecting the change of the strain amount or the change of the driving current, the attenuation change of the product strength is obtained.

[0050] The rigid curvature characteristics of the product can be studied by the stress change of the test product or the change of the device driving current.

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Abstract

A four-axis electromagnetic torsional vibration integration test platform provided by the invention comprises a pedestal, fixed plates, an electromagnet driving set and a tool. Each electromagnet driving set comprises an annular excitation shaft, a core rod and a central magnetic pole, the annular excitation shaft is a hollow shaft, the outer portion of the annular excitation shaft is winded with an annular excitation coil, the core rod passes through the central hole of the annular excitation shaft, the center of the core rod is in a hollow shape, the central magnetic pole is fixed at the center of the core rod, the outer end of the core rod passes through the outer portion of the annular excitation shaft, the inner end of the core rod passes through the annular excitation shaft and is extended to the middle portion between a left fixed plate and a right fixed plate, the tool is arranged in the inner end portion of the core rod, and the outer end of the core rod is provided with a displacement sensor. The test platform further comprises a PLC controller, and the displacement sensor and the annular excitation coil are connected with the PLC controller. The four-axis electromagnetic torsional vibration integration test platform employs the electromagnetic induction principle, each installation point can output different excitations, the torsional vibration force combination suffered by the tested parts in the actual state is accorded, the test distortion rate is low, and the test functions are diversified.

Description

technical field [0001] The invention relates to the technical field of torsional vibration detection equipment, in particular to a four-axis electromagnetic torsional vibration comprehensive test platform with diversified test functions and more realistic test states. Background technique [0002] At present, the test bench used to test the vibration of parts and components is fixed in the following way: the tooling is installed on the test bench, there are four installation points on the tooling and the tested product, and the tested product is fixed through four installation points on the test bench. The excitation process is: vibrating table—transfer tooling—the product under test (excitation: refers to the vibration frequency, acceleration, etc. output by the vibration test bench to the product under test; the product under test: narrowly refers to the vehicle radiator, Condensers, the generalization can be extended to all multi-point mounted block components). It can ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M7/02G01M7/06
CPCG01M7/022G01M7/06Y02T90/00
Inventor 赖川蒲伟史庆兴覃旗开
Owner SOUTH AIR INT